14
SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION
A) Water downstream of dryer 1. Residualfreemoistureremainingin
downstream pipelines.
2. Air bypass system is open.
3. Inlet and Outlet connections are reversed.
4. Temperatures surrounding air lines
downstreamofdryerhavedroppedbelow
dryers dew point rating.
5. Excessivefreemoisture(bulkliquid)atdryer
inlet.
6. Condensate not being automatically drained
Drain mechanism is clogged or inoperative.
Drainlineisrestrictedorfrozen.
Electricdrains-timernotsettoallowfor
sufcientcondensateremoval.
7. Dryer overloaded resulting in elevated dew
point.
8. Refrigerationsystemnotfunctioningproperly
resulting in elevated dew point.
9. Separator element not properly installed.
Blow out system with dry air.
Checkvalvepositions.
Checkforcorrectconnection.
Insulateorheattraceairlinesexposedtolow
ambients or dry air to lower dew point.
Installseparatoraheadofdryer.
Replacedrainmechanismifinoperative.
Open drain line.
Electric drains-reset time so that all liquid is
discharged.
Checkinletairtemperatureandpressure,ow
rate(compressorcapacity)andambientairor
water temperature.
See D below.
Checkelementinstallation.
B) High pressure drop across
dryer
1. Excessiveairow
2. Freezingofmoistureinevaporatorbecauseof
refrigerationsystemimproperlyfunctioning.
3. Inlet air strainer clogged.
4. Separatorlterelementclogged
Checkowrate.
See D below.
Clean inlet air strainer.
Replacelterelement.
C) High Temperature Alarm 1. Dryer overloaded resulting in high air outlet
temperature.
2. Refrigerationsystemnotfunctioningproperly
resulting in high air outlet temperature.
3. Unitfunctioningnormallybuttemperature
sensorismalfunctioningornotsecurely
mounted.
See A7.
See D below.
Contactqualiedrefrigerationrepairmanor
manufacturer’sservicedepartment.Checkpower
to unit.
D) Refrigeration system not
functioning properly
1. Poweronlightoff
2. Compressoronlightoff
3. Refrigerationcompressor
cyclesonandoff
a. Powerfailure
b. Line disconnect switch open
c. Blownfuses,openbreaker
d. Faulty wiring, loose terminals
a. ON/OFFswitchis“OFF”
b. Line disconnect switch open
c. Blownfuses,openbreaker
d. Faulty wiring, loose terminals
a. High or low ambient conditions
b. Air-cooled-Dirty,cloggedcondenserns,
obstructedowacrosscondenser,faultyfan
motororfancontrolswitch.
Checkforpowertounit
Close disconnect switch
Checkforcontinuity
Haveelectriciancheckelectricalconnections.
Turnswitch“ON”
Close disconnect switch
Checkforcontinuity
Haveelectriciancheckelectricalconnections
Checkmin./max.temperatureranges
Cleancondenserandcheckforfreeairow,if
problempersistscontactqualiedrefrigeration
repairmanormanufacturer’sservicedepartment.
TROUBLESHOOTING GUIDE