Haulotte HA26 RTJ PRO SW - Kohler Engine

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65 4001055180 E 06.21 USA / GB

HA26 RTJ O - HA26 RTJ O SW - HA26 RTJ PRO - HA26 RTJ PRO SW -

HA80 RTJ O - HA80 RTJ PRO

- Familiarization

2.2.3 - Kohler Engine

Assembly

Detail on pumps

Marking Item Description

1 Diesel engine Kohler KDI1903

2 Drive pump

3 Equipment pump

4 Module ECU Kohler

5 Air filter

6 Fuel filter

Main Page

Table of Contents3
Symbols and Colors10
- Safety13
General Safety Rules13
- Maintenance Implementation13
- Uncontrolled Movement Hazard14
- Electric Shock Hazards15
- Explosion / Fire Hazards16
Maintenance and Repair Training17
- Owner's Responsability17
- Technician's Responsability17
- HAULOTTE Services17
- Training17
- Product Modification18
- After Sales Service18
- Product Information18
Conditions of Warranty18
- Familiarization19
Primary Machine Components20
- Layout20
- Ground Control Box22
- Layout22
- HAULOTTE Activ'screen 226
- Platform Control Box48
- Layout48
- Display Panel (LED'S 101 - 117)51
List of Actuators and Sensors56
- Sensors and Actuators56
- Sensors Detail59
- Turret59
- Kubota Engine60
- Diesel Engine Tier 3 V2403 36.5KW61
- Kohler Engine65
- Diesel Engine - Kohler STAGE V (KDI 1903 TC - 36,5 Kw - 50Hp)66
- Boom Sensors76
- Upper Controls79
- Option Activ' Lighting System83
- Architecture of the System84
- Actuators and Their Location86
- List of Actuators86
- Modules87
- Fuses87
- Inputs89
- Outputs92
Power Source - Engine Specifications95
- General Safety and Specific Interventions on Motor95
- General Specifications95
- Consumables96
Consumables (Oils - Fuels - Engine Oil - Coolant Level97
- Fuel97
- Other Fuels97
- Engine Oil98
- Hydraulic Oil99
- Gear Motor Oil99
- Coolant100
- Cylinder Storage Oil100
- Grease101
- Marine Protection101
Machine Specifications102
- Movement Speed102
- Inspection and Maintenance Schedule103
Inspection Program103
Daily Inspection103
Preventive Maintenance104
Periodic Inspection110
Major Inspection112
Structural Part Inspection113
Pins and Bearing Inspection117
Cylinder Inspection121
Braking Test Procedure125
Torque Values127
Fuel Tank - Filling-Up133
Hoses Inspection - Replacement135
Overload System137
Remove/Re-Install the Hydraulic Motor145
Wheel Replacement149
Universal Plug153
Remove/Re-Install the Harness BUS CAN155
Remove/Re-Install the Main Counterweights163
Remove - Replace Arm Assembly169
MS0140 - Remove - Replace Boom Assembly179
Removing / Replacing the Pads193
Remove - Replace Boom Cylinder201
Remove/Re-Install Output Compensation Cylinder207
Remove/Re-Install Input Compensation Cylinder215
Remove - Replace Arm Cylinder223
Remove - Replace Telescope Cylinder231
Battery (Ies)241
Remove/Re-Install the Covers245
Remove/Re-Install Wheel Reduction Gear253
Links to Engine Manufacturer Manuals - Fuel-Powered Machines263
Wheel Tightening Procedure265
Wheel Reducer Level Procedure269
Procedure for Checking the Level of Engine Oil273
Procedure for Checking the Level of Engine Oil - Kohler Engine273
Replacing the Engine Oil Filter - Kohler Engine281
Replacing the Engine Oil Filter281
Diesel Filter Replacement289
Diesel Filter Replacement - Kohler Engine289
Hydraulic Oil Filter Replacement297
Procedure for Checking Engine Belt Tension301
Procedure for Checking Engine Belt Tension - Kohler Engine301
Front Axle Locking Function Check309
Air Filter Replacement313
Wear Pad Check317
Hydraulic Tank Level319
Emptying the Hydraulic Tank321
Load Cell Tightness Check325
Rotary Cylinder Tightness Check327
Checking the Platform331
Slew Ring Clearance Check335
Torque Tightening of the Slew Ring343
Emptying the Diesel Tank347
Draining the Cooling Circuit351
Draining the Cooling Circuit - Kohler Engine351
Starter Battery Inspection359
Checking the Bushings and Pins363
Checking the Condition of Belts365
Checking and Cleaning the Fuel Filter367
Steering System Greasing369
Greasing the Pads371
Jib Cylinder Lubrication373
Cleaning of Air Cleaner Element375
Coolant Level377
Replace the Belt379
Drain the Engine Oil381
Drain the Engine Oil - Kohler Engine381
Greasing the Cage Rotation Cylinder389
Draining the Wheel Reducer391
Greasing the Turntable Rotation Gearbox395
Trouble Shooting397
- Recommendations397
- Description397
- Requirements397
- Failures List398
- List of Failures Per Category398
Legend414
- PCB Turret414
Electric Diagram420
Hydraulic Diagram432
Intervention Register441

Haulotte HA26 RTJ PRO SW - Kohler Engine

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