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HBX CPU-1000 User Manual

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HBX Control Systems Inc.
Central Processing Unit 1000
Version 1.38
CPU-1000
General Installation Guide

Questions and Answers:

HBX CPU-1000 Specifications

General IconGeneral
BrandHBX
ModelCPU-1000
CategoryComputer Hardware
LanguageEnglish

Summary

Getting Started

Installation Qualifications

Describes requirements for qualified installers.

Controller Safety Note

Mentions it's not a safety control.

Receiving, Unpacking, Inspection and Storage

Inspection and Storage Procedures

Covers checking contents and proper storage.

Safety Symbols

Hazard and Information Symbols

Explains different safety icons and their meanings.

General Technical Data

Input Voltage and Specifications

Details electrical inputs, relays, and communications.

Physical Dimensions and Listings

Covers weight, size, and certifications.

Nameplate Information

Explains the labels on the unit.

Main Parts and Labels

Graphic Display and Keypad

Describes the display and lockable keypad.

Programming Buttons

Details the function of A, B, C, D buttons.

Identification and Connectivity

Covers serial number, communication port, power input.

Input/Output Terminals Overview

Details demand inputs, thermistor inputs, and relays.

Serial Number and Bar Code Details

Elaborates on unit identification labels.

Communication Connection Details

Provides more information on the communication port.

Pump and Auxiliary Relay Outputs

Describes the function of pump and auxiliary relays.

Power Input and Backup Battery

Details main power connection and backup battery.

Terminal Designations

Demand Signal Terminals

Explains inputs for heat, DHW, and thermostat signals.

Thermistor Input Terminals

Describes connections for boiler, system, and outdoor sensors.

Relay Output Terminals

Details pump and miscellaneous relay connections.

Power Input Terminals

Specifies the 120VAC power supply connection.

Installation and Wiring

Mounting and Protection Requirements

Covers unit placement and environmental protection.

Power and Wiring Specifications

Details fuse/breaker ratings and wire gauge.

Wiring Recommendations

Advises on wire type and conduit separation.

Wiring Options

Demand and Thermistor Connections

Details wiring for control inputs and sensors.

Pump and Auxiliary Relay Wiring

Explains connections for output relays.

Power Input Wiring

Specifies the main 3-wire power connection.

Sensor Terminal Precautions

Warns against applying power to sensor terminals.

Programming

Display Features

Describes the graphic display capabilities and icons.

Standard Screen Layout

Details the information shown on the main display.

Alternate Screen Example

Shows the display with flow proof feature.

Navigating the Control

Control Button Functions

Explains how buttons A, B, C, D are used.

Programming Menu Navigation

Describes moving through options and entering values.

Program Lock and Unlock

Details how to secure and release programming menus.

Summary of Parameters

Main View Screen Parameters

Lists viewable data like Boiler Temp, System Temp, Setpoints.

Control Options Parameters

Covers display, testing, and zone module settings.

Boiler Options Parameters

Details staging, pump, and purge settings.

Mixing Options and Design Settings

Covers injection type, design temperatures.

Setpoint and Setback Parameters

Details settings for setpoints, setbacks, and domestic setup.

Graphing Parameters

Describes boiler and system graph settings.

Accessories and Options

Expansion Modules

Describes integrated expansion modules and their connections.

Additional Sensors

Lists part numbers for universal and indoor/outdoor sensors.

Connectors and Keying

Explains adapter plugs and color-coded connectors.

Indoor/Outdoor Sensor Placement

Provides guidance on sensor installation location.

Troubleshooting and Fault Codes

Display and Heat Demand Issues

Addresses problems like no display or no heat.

Operation and Parameter Issues

Covers injection not working and parameters not taking effect.

Staging and DHW Issues

Addresses boilers not staging and DHW not coming on.

Staging and WWSD Issues

Covers issues with boiler staging limits and shutdown modes.

Glossary of Terms

Control Signal Definitions

Explains AI, Aquastat, Thermostat, Thermistor.

System Control Strategies

Defines Closed Loop, Open Loop, Mixing Valve, Modulating Valve.

Control Algorithms and Concepts

Explains PID, PWM, WWSD, Zone.

Pulsed Modulated Injection Theory (PMI)

PMI Principle of Operation

Explains how PMI uses PID for pumps and valves.

PMI Cycle Representation

Illustrates typical short and long cycle runtimes.

PMI Advantages and Limitations

Discusses benefits and use with specific motor types.

Modulation Type: Series

Series Modulation Algorithm

Describes how boilers stage and modulate in series.

Boiler Cycling and PID Control

Explains how PID helps reduce boiler cycling.

Modulation Type: Parallel

Parallel Modulation Algorithm

Explains simultaneous modulation of boilers.

Load Reduction and PID Impact

Describes how PID affects boiler cycling during load decrease.

Modulation Type: Progressive

Progressive Modulation Algorithm

Details the complex series/parallel combination.

Load Adjustment and PID Role

Explains how PID manages cycling during load changes.

Typical Design Outside Temperatures

Canadian City Temperatures

Lists sample temperatures for Canadian cities.

American City Temperatures

Lists sample temperatures for US cities.

Temperature Conversion / Resistance Table

Celsius to Fahrenheit and Ohms

Provides conversion data for temperature sensors.

Limited Warranty

Warranty Coverage Period

Outlines the duration and terms of the warranty.

Warranty Service Procedure

Explains how to obtain warranty service (RMA).

Limitations and Exclusions

Details conditions that void the warranty or limit liability.

Local Law Considerations

Addresses how local laws affect the warranty statement.