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Heinzmann PRIAMOS I Series - User Manual

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Heinzmann GmbH & Co. KG
Engine & Turbine Controls
Am Haselbach 1
D-79677 Schönau (Schwarzwald)
Germany
Phone +49 7673 8208-0
Fax +49 7673 8208-188
E-mail
info@heinzmann.com
www.heinzmann.com
V.A.T. No.: DE145551926
HEINZMANN
®
Digital Electronic Speed Governors
Basic Systems
PRIAMOS I
DC 16.1-03
DC 30.1-03
DC 40.1-03
Copyright 2006 by Heinzmann GmbH & Co KG. All rights reserved. This document may not be reproduced or handed on to third parties.
Manual DG 93 101-e / 04-06

Table of Contents

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Summary

Safety Instructions and Related Symbols

Basic Safety Measures for Normal Operation

Guidelines for safe operation of the installation, ensuring only authorized personnel are present.

Basic Safety Measures for Servicing and Maintenance

Procedures for safe maintenance, including area security, power disconnection, and cooling.

Before Putting an Installation into Service after Maintenance and Repair Works

Checks required before restarting an installation after maintenance or repair activities.

General Remarks

Starting Fuel Flow Adjustment

Adjusting starting fuel flow, minimum/maximum fuel flow, and variable starting fuel flow.

Speed Ramp

Functionality for programming separate speed ramps for increasing or decreasing speed.

Fixed Fuel Limitation

Provision for electric catches at stop-position and maximum fuelling position.

Speed Dependent Fuel Limitation

Programming speed-dependent limit curves for torque reduction based on engine requirements.

Boost Pressure Dependent Fuel Limitation

Reducing fuelling for smokeless operation in case of missing boost pressure.

Idling and Maximum Speed Control

Governor operation as idling and maximum speed controller with fixed intermediate speed.

Temperature Dependent Idling Speed

Adjusting idling speed based on engine temperature for cold starts.

Oil Pressure Monitoring

Monitoring oil pressure with limit curves and automatic shutdown on low pressure.

Load Regulation System

System for regulating generator output based on speed or load for locomotive operation.

Anti Stick Slip Device

Device for locomotive operation to prevent wheel slip.

Accessories

Connection of synchronizing units, load measuring units via CAN-Bus.

Output Signals

Proportional signals (4-20 mA) for speed and actuator travel for display or processing.

Operating Data Storage

Optional storage of operating data for tracing causes of disturbances or failures.

Mode of Operation

Block Diagram of the Digital Governor DG 16.1 - 03 up to DG 40.1 - 03

Sensors

Overview

Table summarizing sensor types, designations, connection, measurement, and operating ranges.

Magnetic Pickup IA Specifications

Technical data for magnetic pickup, including operating principle, output, and resistance.

Magnetic Pickup IA Installation

Arrangement of the pickup for optimal frequency and calculation of frequency based on teeth.

Magnetic Pickup Tooth Profile

Admissible tooth profiles and dimensions for index plates for magnetic pickups.

Magnetic Pickup Clearance (IA 02-76 to IA 13-102)

Recommended distance between magnetic pickup and tooth top for specific IA models.

Magnetic Pickup Clearance (IA 22-76, IA 23-102)

Recommended distance between magnetic pickup and tooth top for IA 22-76 and IA 23-102.

Magnetic Pickup Mounting Dimensions

Diagram and table detailing mounting measurements and thread sizes for magnetic pickups.

Redundant Speed Signal Configuration

Connecting a second pulse pickup for emergency operation and automatic switching.

Cooling Medium Temperature Sensor

Specifications for the TS 01 - 28 - PT 1000 temperature sensor, including ranges and pin configuration.

Pressure Sensor Overview

Introduction to pressure sensors, covering oil and boost pressure types.

Oil Pressure Sensor Specifications

Technical specifications for the oil pressure sensor, including measuring range and connection.

Boost Pressure Sensor with Plug

Specifications and dimensions for boost pressure sensors with plug connection.

Boost Pressure Sensor with Housing

Specifications and dimensions for boost pressure sensors with housing and terminal strip.

Speed Setpoint Adjusters

Setpoint Potentiometer SW 01 - 1 - b (1 turn)

Specifications for the 1-turn setpoint potentiometer, including displacement and resistance.

Setpoint Potentiometer SW 02 - 10 - b (10- turn)

Specifications for the 10-turn setpoint potentiometer, including displacement and resistance.

Setpoint Value Adjustment by Current Signal

Connecting a 4-20 mA current signal for speed setpoint value adjustment.

Digital Presetting of Setpoint Values

Using a 4-bit binary coded digital input for 16 speed levels.

Setpoint Value Adjustment by Pedal

Using an angular position transducer for foot pedal input to set speed.

Pneumatic Setpoint Adjusters

Information on using boost pressure sensors for pneumatic setpoint adjustment.

Control Unit DC 16.1 - 03 up to DC 40.1 - 03

Specification

Technical specifications for the control unit, including voltage, current, temperature, and weight.

Measurements

Dimensional drawings of the control unit DC 16.1 - 03 up to DC 40.1 - 03.

Actuators

Design and Mode of Operation

Sectional drawing and operational description of the actuator.

Installation

Guidelines for firm mounting of the actuator on the engine and avoiding vibrations.

Specification

Technical specifications for actuators StG 16-01, StG 30-01, and StG 40-01.

Measurements

Dimensional drawings for actuators StG 16-01, StG 30-01, and StG 40-01.

Regulating Linkage

Length of Lever Arm

Determination of lever arm length for optimal governor output shaft adjustment.

Order Specification for Lever Arm

Information on ordering the appropriate lever arm.

Connecting Linkage

Requirements for length-adjustable, elastic connecting linkage for governor to pump/carburettor.

Linkage Adjustment for Diesel Engines

Procedure for adjusting linkage for diesel engines, setting injection pump to 0-2 fuel marks.

Linkage Adjustment for Carburettor Engines

Procedure for adjusting linkage for carburettor/gas engines with throttle valve.

Electric Connection

Connection of Shielding

Guidelines for connecting cable shields at both ends to avoid electromagnetic influences.

Connection of Power Supply

Correct power supply connection, battery requirements, and potential issues with chargers.

Generator Set Connection with Digital Accessories

Wiring diagram for generator sets with digital accessories in island/mains operation.

Generator Set Connection with Analogue Accessories

Wiring diagram for generator sets with analogue accessories in island/mains operation.

Vehicle Operation Connection

Wiring diagram for connecting the governor in vehicle operation.

Locomotive Operation Connection with 16 Notches

Wiring diagram for locomotive operation using 16 notches for speed control.

Locomotive Operation Connection with Speed Setpoint via Current Signal

Wiring diagram for locomotive operation with speed setpoint controlled by current signal.

Marine Operation Connection with Master;Slave

Wiring diagram for marine operation with master/slave configuration for twin engines.

Marine Operation Connection in Single Operation

Wiring diagram for marine operation in single engine configuration.

Harness

Cable Lengths

Diagram showing cable routing and numbering between control unit and components.

Plug Designations

Identification of plug designations and their corresponding connectors for control units and actuators.

Programming Possibilities

Programming by the Manufacturer

Procedure for checking functionality and adjusting parameters during final inspection.

Programming with the Hand- Held Programmer 2

Using the Hand-Held Programmer 2 for development, serial adjustment, and service.

Programming by PC

Advantages of PC programming, including curve display, time diagrams, and parameter overview.

Programming with User Masks

Using user masks or creating custom masks for accessible parameters.

Transferring Data Sets

Storing and downloading programmed data sets for similar engine applications.

Assembly Line End Programming

Programming during final bench tests of the engine based on requirements and specifications.

Starting the Engine - Brief Instructions

Adjust Magnetic Pulse Pickup Clearance

Procedure for adjusting the clearance of the magnetic pulse pickup.

Check Program Parameters

Verifying program parameters like number of teeth and speed settings.

Set Point Potentiometer Mid-Position

Initial setting of P, I, and D gains for the set point potentiometer.

Start Engine to Nominal Speed

Starting the engine and running it to nominal speed using the set point potentiometer.

Adjust Gain and Stability

Increasing P-fraction and I-fraction to instability, then reducing for stability.

Check Engine Speed Range

Verifying speed across the entire range and addressing discrepancies due to potentiometer tolerance.

Gain-Correction for Gas Engines

Performing gain correction for gas engines or variable speed governors.

Check Remaining Program Items

Reviewing other program items like starting fuel injection and ramp time.

Ordering Specifications

General Ordering Information

Information on obtaining special order forms for digital governors.

Cable Length: Control Unit to Power Supply

Specifications for cable lengths and types for connecting the control unit to the power supply.

Cable Length: Control Unit to Actuator

Specifications for cable lengths and types for connecting the control unit to the actuator.

Cable Length: Control Unit to Setpoint Adjuster

Specifications for cable lengths and types for connecting the control unit to setpoint adjusters.

Cable Length: Control Unit to Magnetic Pickup

Specifications for cable lengths and types for connecting the control unit to magnetic pickups.

Cable Length: Control Unit to Sensors

Specifications for cable lengths and types for connecting the control unit to various sensors.

Cable Length: Control Unit to Digital Inputs

Specifications for cable lengths and types for connecting the control unit to digital inputs.

Cable Length: Control Unit to Overspeed Protection

Specifications for cable lengths and types for connecting the control unit to overspeed protection.

Cable Length: Control Unit to Controlled Current Output

Specifications for cable lengths and types for control unit controlled current output.

Cable Length: Control Unit to Status Indicator

Specifications for cable lengths and types for connecting the control unit to status indicators.

Cable Length: Control Unit Analogue Outputs

Specifications for cable lengths and types for control unit analogue outputs.

Cable Length: Control Unit Frequency Input

Specifications for cable lengths and types for control unit frequency input.

Cable Length: Control Unit PWM Input

Specifications for cable lengths and types for control unit PWM input.

Cable Length: Control Unit Communication

Specifications for cable lengths and types for control unit PC communication.

Heinzmann PRIAMOS I Series Specifications

General IconGeneral
CategoryIndustrial Equipment
Operating Voltage24 V DC
Power Output50 W
Cooling MethodNatural Convection
Mounting TypeFlange mounting
AltitudeUp to 2000 m
Ambient Temperature-20°C to +60°C

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