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Himoinsa CEA7 - User Manual

Himoinsa CEA7
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INSTRUCTION MANUAL
PROFESSIONAL
DIGITAL CONTROL UNIT CEA7
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Himoinsa CEA7 Specifications

General IconGeneral
BrandHimoinsa
ModelCEA7
CategoryControl Unit
Voltage12/24 Vdc
DisplayLCD
Protection DegreeIP65
ManufacturerHimoinsa
Operating Temperature-20°C to +70°C
TypeControl Unit

Summary

1. Introduction

1.1 Measurements Module Overview

Describes the electrical characteristics, engine inputs, outputs, and commands of the CEA7 control unit's measurements module.

2. Front of the Display Module

Control Unit Buttons

Details the types of buttons on the control unit: operating mode, command, display, and contactor activation buttons.

Status LEDs

Describes the status LEDs for engine status, alarms, and contactor status.

2. Front of the Display Module

2.1 Control Unit Buttons

Details the types of buttons on the control unit: operating mode, command, display, and contactor activation buttons.

Buttons for Control Unit Operating Modes

Explains buttons for selecting operating modes: Automatic, Test, Locked, and Manual, with their LED indicators.

Control Unit Command Buttons

Details function of command buttons: Start, Stop, Alarms Reset, and Fuel Transfer Pump, including LED indicators.

Display Buttons

Describes display navigation buttons: Confirm, Cancel, Up, and Down for menu interaction.

Contactor Buttons

Explains buttons for controlling network and genset contactors in manual mode.

2. Front of the Display Module

2.2 Status LEDs

Details LEDs indicating engine status: started, preheating, start engine, and alternator status.

Alarms LEDs

Lists LEDs for alarms: Fuel reserve, Battery level, High temperature, Starting failure, Overspeeding, Low oil pressure, Aux 1, Aux 2.

Contactors Status LEDs

Explains LEDs for network and genset contactors status: active, flashing, or disconnected.

Electric Signal Status LEDs

Describes LEDs for network signal status (active, errors, inactive) and engine status.

2.3 Passwords

Details two password levels (User, Maintenance) for protecting access to control unit settings and parameters.

3. Operating Modes

3.1 Manual Mode

Describes operating the genset manually using front panel buttons for start, stop, and contactor control.

3.2 Automatic Mode

Explains automatic operation, where the unit manages the genset based on programmed conditions like network voltage and frequency.

3. Operating Modes

3.3 Test Mode

Details test mode, where the genset starts and contactors activate, except during network failure.

3.4 Locked Mode

Explains locked mode, which disables genset startup under any condition.

3.5 Automatic Mode Lock

Describes locking and unlocking Automatic mode by pressing Auto or Man keys for 5 seconds.

4. Operation

4.1 Starting the Engine

Details the step-by-step procedure for starting the engine, including delays, preheating, activation, and stabilization.

4. Operation

4.1 Starting the Engine

Illustrates the sequence of events during a start operation with LED indications and timing.

4. Operation

4.2 Engine Stop

Explains the process for stopping the engine, including cooling time, stop conditions, and confirmation.

Practical Example of a Stop Operation

Demonstrates sequence of actions for stopping the engine, including manual and automatic methods.

4. Operation

4.3 Fuel Transfer Pump (BTC, BTNA)

Describes operation modes (Inhibited, Manual, Automatic, Combined, Control Unit) for the fuel transfer pump.

4.4 Heating

Explains engine heating management, including activation modes and temperature-based control of the heating resistor.

4.5 Battery Charging Alternator

Details connection and configuration of the battery charging alternator, including voltage monitoring and alarms.

4. Operation

4.5.1 Alternator Mode

Describes alternator mode operation, including excitation and voltage detection.

4.5.2 Dynamo Mode

Explains dynamo mode operation using continuous excitation.

4.6 Start;Stop Key

Details the function of the start/stop key for powering the control unit's electronic devices.

4.7 Start-Up by Load Demand

Explains automatic start-up based on network power consumption, including programming details.

4.8 Electronic Protection

Describes electronic protection for activating outputs during overload and short circuit alarms.

4. Operation

4.9 Heater

Explains the screen heater function for maintaining display operation at low temperatures.

4.10 Timer

Details the control unit's timer for managing time, date, and weekly programming of events.

4.11 Input Sets

Describes defining up to 4 input sets based on digital input values for various functions and alarms.

4. Operation

4.12 Oil Pump Control

Explains assigning oil pump control to programmable outputs and its operation sequence.

5. CEA7 Control Unit Inputs and Outputs

5.1 Digital Inputs

Details pre-established and programmable digital inputs, their functions, and detection methods.

5. CEA7 Control Unit Inputs and Outputs

5.1 Digital Inputs

Details pre-established and programmable digital inputs, their functions, and detection methods.

Preestablished Inputs

Describes pre-set digital inputs: High Temperature, Low Oil Pressure, Water Level, and Emergency Stop.

Analogue Inputs

Explains analogue inputs for measuring engine values (fuel, oil, temp) and their display.

5. CEA7 Control Unit Inputs and Outputs

5.2 Programmable Inputs

Details programmable inputs for contactor confirmation, tariff warning, and external start functions.

5. CEA7 Control Unit Inputs and Outputs

5.2 Programmable Inputs

Details programmable inputs for contactor confirmation, tariff warning, and external start functions.

Test Signal (TEST)

Describes the test signal input for checking the genset without load activation.

Forced Operation (MFOR)

Explains forced operation input for maintaining genset operation under specific regulations, with different modes.

Programmable Alarms (AL1, AL2, AL3)

Details 3 programmable alarms associated with programmable inputs.

Programmable Alarms (AL4, AL5)

Describes 2 additional programmable alarms associated with programmable inputs.

Programmable Alarms (AL6 to AL20)

Details 15 programmable alarms associated with programmable inputs.

5. CEA7 Control Unit Inputs and Outputs

5.3 Analogue Inputs

Details analogue inputs for measuring engine values (fuel, oil, temp) and their display.

Oil Pressure Input (P)

Details oil pressure analogue input for monitoring and setting alarms.

Engine Input Temperature (T)

Explains engine temperature analogue input for monitoring coolant and its role in heating management.

Fuel Level Input (NC)

Describes fuel level analogue input for indicating fuel, including calibration and low fuel alarms.

5. CEA7 Control Unit Inputs and Outputs

5.3 Analogue Inputs

Details analogue inputs for measuring engine values (fuel, oil, temp) and their display.

Alternator Voltage Input (DI)

Details alternator voltage analogue input for monitoring battery charging voltage and detecting start conditions.

Auxiliary Analogue Input (TC)

Explains auxiliary analogue input, typically for oil temp, programmable for other measurements.

Analogue Inputs Expansion

Describes expansion for PT100 temperature probes and configurable analogue inputs.

5.4 Pickup Input (PKC1, PKC2)

Details pickup inputs for measuring engine speed (RPM) and calculating speed from flywheel teeth.

5.5 Programmed Digital Outputs

Explains preheating output for engine spark plugs during starting and its configurable activation time.

Preheating Output. (PR). Power Output

Explains preheating output for engine spark plugs during starting and its configurable activation time.

Engine Starting Output. (ARR). Power Output

Details engine starting output that activates the starter until a startup condition is detected.

5. CEA7 Control Unit Inputs and Outputs

5.5 Programmed Digital Outputs

Explains preheating output for engine spark plugs during starting and its configurable activation time.

Engine Stop Output. (PC). Power Output

Describes engine stop output and its configurable modes: de-energisation, excitation, or PULL/HOLD.

Network Contactor Output (CR). Relay Output

Explains network contactor output for managing closing and opening of the network contactor.

Genset Contactor Output (CG). Relay Output

Details genset contactor output for managing closing and opening of the genset contactor.

Fuel Transfer Pump;Heating Output (BT). Relay Output

Describes BT relay output configurable for fuel transfer pump, engine heating, or electronic protection.

Excitation Output of the Battery Charge Alternator (D+). Digital Output

Explains D+ output for exciting battery charging alternator during starting process.

Alarm Output (AL). Digital Output

Details alarm output signalling unit states, activating reset LED and display buzzer.

5. CEA7 Control Unit Inputs and Outputs

5.5 Programmed Digital Outputs

Explains preheating output for engine spark plugs during starting and its configurable activation time.

Electronic Protection Output (SC). Digital Output

Describes SC output activated by alarms that stop engine, remaining active until alarms are resolved.

5.6 Programmable Outputs

Describes programmable outputs configured as inhibited, which are permanently disabled.

Inhibited Output

Describes programmable outputs configured as inhibited, which are permanently disabled.

Output Programmed According to the State of an Input

Explains programmable outputs activated based on detection of associated inputs like fuel reserve or water level.

Programmed Output for Alarm

Details programmable outputs activated upon detection of an active alarm or pending notification.

5. CEA7 Control Unit Inputs and Outputs

5.6 Programmable Outputs

Describes programmable outputs configured as inhibited, which are permanently disabled.

Programmed Output for Mode

Describes programmable outputs indicating unit mode (locked, manual, auto, test).

Programmed Output for Heating

Explains programmable outputs activating heater when engine temp is below a threshold.

Programmed Output for Dummy Load

Details programmable outputs for activating loading bank to prevent low-load operation and optimize engine load.

5. CEA7 Control Unit Inputs and Outputs

Programmed Fumes Control Output

Describes programmable outputs for initiating engine start-up with fumes control, active for a set duration.

Programmed Output Present Network

Explains programmable outputs monitoring network status, active when network presence detected under programmed conditions.

5.7 Expansion Programmable Outputs

Details 4 additional programmable outputs from the Second Zero Suppression expansion.

5.8 External Inputs

Explains assigning external devices (CCPT100, CCIn8) digital inputs to functionalities via communications bus.

6. CEA7 Control Unit Alarms

6.1 List of Alarms

Categorizes alarms and warnings: Engine, Generator, and Network alarms, detailing type and action.

6. CEA7 Control Unit Alarms

6.1.1 Engine Alarms

Lists engine alarms: High temp, Low oil pressure, Emergency Stop, Starting failure, detailing type and action.

Examples of Alarm Operations

Provides examples of alarm operations: 'EN' Alarm with engine stopped, 'AN' Warning needing reset, 'A' Auto-resettable warning.

6. CEA7 Control Unit Alarms

Examples of Alarm Operations

Provides examples of alarm operations: 'EN' Alarm with engine stopped, 'AN' Warning needing reset, 'A' Auto-resettable warning.

“EN” Alarm with Engine Stopped

Illustrates an alarm causing engine stop, detailing acoustic signal, LED, and output activation.

“AN” Warning That Needs to Be Reset, Does Not Cause the Engine to Stop

Shows a warning requiring manual reset, not stopping the engine, and displaying its status.

6. CEA7 Control Unit Alarms

Examples of Alarm Operations

Provides examples of alarm operations: 'EN' Alarm with engine stopped, 'AN' Warning needing reset, 'A' Auto-resettable warning.

“A” Auto-Resettable Warning

Describes an auto-resettable warning (fuel level/network thresholds), clearing when conditions normalize.

6. CEA7 Control Unit Alarms

6.1.2 Generator Alarms

Lists generator alarms: Overload, Voltage asymmetry, Max voltage/frequency, Short Circuit, detailing type and action.

6. CEA7 Control Unit Alarms

6.1.2 Generator Alarms

Lists generator alarms: Overload, Voltage asymmetry, Max voltage/frequency, Short Circuit, detailing type and action.

6.1.3 Network Alarms

Lists network alarms: voltage/frequency failures, sequence errors, signal drop, detailing type and action.

6.1.4 Alarms Associated with Programmable Inputs

Describes 5 programmable alarms associated with engine alarms, reflected via Aux1 and Aux2 LEDs.

6.2 Description of Alarms

Details high water temp alarm, activation conditions, debounce, and default action (immediate stop).

6. CEA7 Control Unit Alarms

6.2 Description of Alarms

Details high water temp alarm, activation conditions, debounce, and default action (immediate stop).

High Water Temperature

Details high water temp alarm, activation conditions, debounce, and default action (immediate stop).

Low Oil Pressure

Explains low oil pressure alarm, detection after start, debounce, and default action (immediate stop).

Emergency Stop

Describes emergency stop alarm, its input connection, and immediate shutdown action without cooling.

Battery Charging Alternator Failure

Details battery charging alternator failure alarm, activated by low voltage from DI input.

Starting Failure

Explains starting failure alarm generated by exceeded consecutive retries or failures during engine start.

Low Water Level

Describes low water level alarm, detection conditions, debounce, and default action (immediate stop).

6. CEA7 Control Unit Alarms

6.2 Description of Alarms

Details high water temp alarm, activation conditions, debounce, and default action (immediate stop).

Fuel Reserve

Details fuel reserve alarm, detection via RC input, debounce, and default action (no action/warning).

Overspeeding

Explains overspeeding alarm based on engine speed, debounce, and default action (immediate stop).

Under Speed

Describes under speed alarm based on engine speed, debounce, and default action (stop with cooling).

Overload

Details overload alarm based on RMS current exceeding limits, including detection phases and default action (stop with cooling).

6. CEA7 Control Unit Alarms

6.2 Description of Alarms

Details high water temp alarm, activation conditions, debounce, and default action (immediate stop).

Genset Voltage Asymmetry

Explains genset voltage asymmetry alarm, detecting phase voltage differences, with debounce and default action.

Maximum Genset Voltage

Details max genset voltage alarm, activated when RMS voltage exceeds limits, with phase evaluation and default action.

Maximum Genset Frequency

Describes max genset frequency alarm, activated when frequency exceeds limits, with phase measurement and default action.

Incorrect Genset Phases Sequence

Explains incorrect phases sequence alarm for three-phase configurations, with detection and default action.

6. CEA7 Control Unit Alarms

6.2 Description of Alarms

Details high water temp alarm, activation conditions, debounce, and default action (immediate stop).

Reverse Power

Details reverse power alarm activated by negative power measurement exceeding a percentage of nominal power.

Low Battery Voltage

Explains low battery voltage alarm, activated when battery voltage falls below limits, with debounce and default action.

High Water Temperature by Sensor

Describes high water temp by sensor alarm, activated when temp exceeds limits, with debounce and no action.

Low Oil Pressure by Sensor

Details low oil pressure by sensor alarm, activated when pressure is below limits, with debounce and no action.

6. CEA7 Control Unit Alarms

6.2 Description of Alarms

Details high water temp alarm, activation conditions, debounce, and default action (immediate stop).

Low Fuel Level by Sensor

Explains low fuel level by sensor alarm, activated when fuel level drops below limits, with debounce and no action.

Low Auxiliary Battery Voltage

Details low auxiliary battery voltage alarm, activated when voltage falls below limits, with debounce and no action.

High Battery Voltage

Describes high battery voltage alarm, activated when voltage exceeds limits, with debounce and no action.

Low Battery Voltage When Starting

Explains low battery voltage when starting alarm, activated when voltage falls below limits during startup, with debounce and no action.

6. CEA7 Control Unit Alarms

6.2 Description of Alarms

Details high water temp alarm, activation conditions, debounce, and default action (immediate stop).

Minimum Genset Frequency

Details minimum genset frequency alarm, activated when frequency drops below limits, with debounce and default action (stop with cooling).

Short Circuit

Explains short circuit alarm, activated when RMS current exceeds limits, with phase evaluation and default action (stop with cooling).

Minimum Genset Voltage

Describes minimum genset voltage alarm, activated when RMS voltage drops below limits, with phase evaluation and default action (stop with cooling).

6. CEA7 Control Unit Alarms

6.2 Description of Alarms

Details high water temp alarm, activation conditions, debounce, and default action (immediate stop).

Low Engine Temperature

Details low engine temperature alarm, activated when temperature is below limits, with debounce and no action (warning).

Genset Signal Failure

Explains genset signal failure alarm, generated when no voltage detected during running, with debounce and default action (stop with cooling).

Programmable Alarm 1

Describes programmable alarm 1, activated via digital inputs, debounce time, and default action (warning).

Programmable Alarm 2

Details programmable alarm 2, activated via digital inputs, debounce time, and default action (warning).

6. CEA7 Control Unit Alarms

6.2 Description of Alarms

Details high water temp alarm, activation conditions, debounce, and default action (immediate stop).

Programmable Alarm 3

Describes programmable alarm 3, activated via digital inputs, debounce time, and default action (warning).

Programmable Alarm 4

Details programmable alarm 4, activated via digital inputs, debounce time, and default action (warning).

Programmable Alarm 5

Explains programmable alarm 5, activated via digital inputs, debounce time, and default action (warning).

Maximum Network Voltage

Details max network voltage alarm, activated when voltage exceeds limits, with phase evaluation and configuration options.

6. CEA7 Control Unit Alarms

6.2 Description of Alarms

Details high water temp alarm, activation conditions, debounce, and default action (immediate stop).

Minimum Network Voltage

Describes min network voltage alarm, activated when voltage drops below limits, with phase evaluation and configuration options.

Maximum Network Frequency

Explains max network frequency alarm, activated when frequency exceeds limits, with phase measurement and configuration options.

Minimum Network Frequency

Details min network frequency alarm, activated when frequency drops below limits, with phase measurement and configuration options.

6. CEA7 Control Unit Alarms

6.2 Description of Alarms

Details high water temp alarm, activation conditions, debounce, and default action (immediate stop).

Incorrect Network Phases Sequence

Explains incorrect network phases sequence alarm for three-phase configurations, with detection and configuration options.

Network Signal Failure

Details network signal failure alarm, generated when no voltage detected, with detection and configuration options.

Network Contactor Switching Failure

Describes network contactor switching failure alarm, detected when activation confirmation is missing.

Genset Contactor Switching Failure

Explains genset contactor switching failure alarm, detected when activation confirmation is missing.

6. CEA7 Control Unit Alarms

6.2 Description of Alarms

Details high water temp alarm, activation conditions, debounce, and default action (immediate stop).

Genset Power Alarm

Details genset power alarm, activated when measured power exceeds a percentage of nominal power.

Engine J1939 Communication

Explains engine J1939 communication alarm, verifying communication between unit and engine via J1939 bus.

High Temperature PT100 Probe 1 to 4...

Describes high temp alarms for PT100 probes 1-4, activated when temp exceeds limits or probe not connected.

High Temperature PT100 Probe 5 to 8...

Details high temp alarms for PT100 probes 5-8, activated when temp exceeds limits or probe not connected.

6. CEA7 Control Unit Alarms

6.2 Description of Alarms

Details high water temp alarm, activation conditions, debounce, and default action (immediate stop).

IDMT Alarm

Explains IDMT alarm associated with genset current to prevent heating in installation components.

High Temperature PT100 Probe 5 to 8...

Describes high temp alarms for PT100 probes 5-8, activated when temp exceeds limits or probe not connected.

6. CEA7 Control Unit Alarms

6.2 Description of Alarms

Details high water temp alarm, activation conditions, debounce, and default action (immediate stop).

Programmable Alarms 6 to 20

Details programmable alarms 6 to 20, activated via digital inputs, debounce time, and default action (warning).

Genset Low Power Alarm (CEA7 VER462)

Explains genset low power alarm, activated when measured power falls below a percentage of nominal power.

Current Asymmetry Alarm (CEA7 VER462)

Details current asymmetry alarm for multi-phase gensets, detecting phase current differences.

6. CEA7 Control Unit Alarms

6.2 Description of Alarms

Details high water temp alarm, activation conditions, debounce, and default action (immediate stop).

Water in Fuel (CEA7 VER469)

Describes water in fuel alarm, detected by engine electronics and notified via J1939 protocol for specific engines.

7. Maintenance

7.1 Operation Counters

Details operation counters: total/partial hours, starts, and energy counters recorded by the control unit.

7. Maintenance

7.1 Operation Counters

Details operation counters: total/partial hours, starts, and energy counters recorded by the control unit.

7.2 Maintenance Counters

Explains 3 maintenance counters (engine, rental) triggering alarms when zero, and how to program/display them.

7.3 List of Previous Errors

Describes how the control unit records and stores the last 100 detected alarms and errors.

7.4 List of Equipment

Explains identifying and monitoring connected electronic devices via the 'List of Equipment' menu.

7. Maintenance

7.4 List of Equipment

Explains identifying and monitoring connected electronic devices via the 'List of Equipment' menu.

7.4.1 Information on the List of Equipment

Details equipment info: model, ID, firmware, and associated measurement equipment.

7.4.2 Allocation of IDs

Explains assigning unique IDs to modules for interconnected control units.

7.5 Resetting the Current Measurements

Describes performing zero calibration for current readings when the genset is uncharged.

7.6 Programming Analogue Sensors Curve

Details programming sensor curves for temp, pressure, and fuel level, with configurable points for nonlinear responses.

7. Maintenance

7.6 Programming Analogue Sensors Curve

Details programming sensor curves for temp, pressure, and fuel level, with configurable points for nonlinear responses.

7.7 Programming the Gauge Response Curve

Explains programming nonlinear response curves for fuel level sensors and auxiliary tank inputs, using configurable points.

8. Options

8.1 Display Screen (Repetitive)

Describes adding display screens for monitoring status, controlling the genset, and viewing errors/LEDs.

8. Options

8.2 Telesignal

Details Telesignal device connection with 12 relay outputs, programmable by alarms, inputs, outputs, or mode.

8.3 CCJ1939;CEA7 with J1939 Option

Explains J1939 device connection for monitoring engine parameters: pressure, temp, alarms, and errors.

8. Options

8.4 C2 LAN

Details C2Lan device connection for remote TCP/IP connection, monitoring, and control.

8.5 Announcement Panel

Describes announcement panel connection with 16 LEDs for displaying alarms, I/O status, and unit mode.

8.6 C2 LAN MODBUS

Details C2Lan MODBUS device connection for remote TCP/IP over MODBUS protocol.

8.7 MODBUS CCRS485

Explains C2Lan CCRS485 device connection for remote RS485 over MODBUS protocol.

8.8 C2 CLOUD

Details C2CLOUD device connection for remote connection using a 3G mobile telephone network.

8.9 Analogue Inputs Expansion PT100

Explains CCPT100 device connection for measuring up to 4 temperature probes.

8.10 SNMP C2 LAN

Details SNMP C2Lan device connection for management using SNMP protocol.

8.11 Precision Gauge Expansion

Explains precision gauge device connection for measuring fuel tank level.

9. Appendix I: Parameters Table

1. User Access Level

Describes User level access for reading level 1 values (default password: 1111).

2. Maintenance Access Level

Details Maintenance level access for writing level 1 and 2 parameters (default password: 1911).

3. Supervisor Access Level

Describes Supervisor level access for writing level 1, 2, and 3 parameters (restricted, for manufacturer only).

10. Appendix II: CEA7 Control Unit Screens

10.1 Control Unit Status

Describes viewing control unit status, including current measurements and accessing display options.

10.1.1 Network Measurement Screens

Details network measurement screens showing phase voltages, currents, and frequency.

10. Appendix II: CEA7 Control Unit Screens

10.1.1 Network Measurement Screens

Details network measurement screens showing phase voltages, currents, and frequency.

10.1.2 Generator Measurement Screens

Describes generator measurement screens showing phase voltages, currents, frequency, and alternative displays.

10.1.3 Engine Status Screen

Explains engine status screen displaying RPM, hours, fuel level, temp, voltage, and oil pressure.

10. Appendix II: CEA7 Control Unit Screens

10.1.3 Engine Status Screen

Explains engine status screen displaying RPM, hours, fuel level, temp, voltage, and oil pressure.

10.1.4 Control Unit Status Screen

Details control unit status screen showing programmable input status with icons and meanings.

10.1.5 Power and Energy Screen

Describes power and energy screen showing actual phase power and accumulated energy (Day, Month, Year).

10. Appendix II: CEA7 Control Unit Screens

10.1.5 Power and Energy Screen

Describes power and energy screen showing actual phase power and accumulated energy (Day, Month, Year).

10.1.6 List of Errors

Explains viewing error list, codes, engine hours, and status (active/passive).

10.1.7 Temperatures per PT100 Probes (Only if Expansion Module CCPT100 Probes)

Details temperature readings from PT100 probes with CCPT100 expansion module.

10.1.8 Device Auxiliary Analogue Inputs (Only if CCPT100 Expansion Module Probes)

Describes auxiliary analogue inputs from CCPT100 module, showing readings and configurable text.

10.1.9 Device Expansion Digital Inputs

Explains the status of digital inputs from the CCIn8 expansion module.

10. Appendix II: CEA7 Control Unit Screens

10.1.9 Device Expansion Digital Inputs

Explains the status of digital inputs from the CCIn8 expansion module.

10.2 Control Unit Maintenance

Details password entry procedure using control unit keys and navigation.

10.2.1 Password Entry

Details password entry procedure using control unit keys and navigation.

10.2.2 Main Menu

Explains navigating the main menu to access sections: Inputs/Outputs, Parameters, and Counters.

1. Inputs and Outputs Display

Shows display format for inputs/outputs with a legend for signal detection.

10. Appendix II: CEA7 Control Unit Screens

1. Inputs and Outputs Display

Shows display format for inputs/outputs with a legend for signal detection.

2. Engine Status Display (Only CCJ1939 Expansion or J1939 Option)

Describes J1939 engine status display: intake manifold temp, fuel consumption.

STAGE V; FINAL TIER 4

Provides specific J1939 parameters for Stage V/Final Tier 4 engines: ASH, SOOT, Regeneration status.

10. Appendix II: CEA7 Control Unit Screens

2. Engine Status Display (Only CCJ1939 Expansion or J1939 Option)

Describes J1939 engine status display: intake manifold temp, fuel consumption.

3. Counters

Details counters display: total/partial hours, correct/failed starts, and energy counters.

4. List of Previous Errors

Explains viewing error list, conditions at alarm time, and navigation through screens.

5. Schedules

Describes scheduling function for programming weekly or bimonthly events.

10. Appendix II: CEA7 Control Unit Screens

5. Schedules

Describes scheduling function for programming weekly or bimonthly events.

Possible Actions That Can Be Scheduled

Lists scheduled actions: Lock (BLOQ), Forced Start (ARRF), Test (TEST), and Free, with priority order.

10. Appendix II: CEA7 Control Unit Screens

5. Schedules

Describes scheduling function for programming weekly or bimonthly events.

7. Language Selection

Details entering language selection menu and choosing from available languages.

6. Date and Time

Explains setting date and time using control unit navigation keys.

10. Appendix II: CEA7 Control Unit Screens

8. Customizing Passwords

Explains customizing user and maintenance passwords using the control unit interface.

9. J1939

Details J1939 menu options: listing errors and starts.

10. Harmonics

Explains calculation of voltage/current harmonics, including spectrum graphics and THD values.

10. Appendix II: CEA7 Control Unit Screens

10.3 Control Unit Programming

Details entering control unit programming menus, restricted to maintenance level password.

10. Appendix II: CEA7 Control Unit Screens

10.3 Control Unit Programming

Details entering control unit programming menus, restricted to maintenance level password.

10.3.3 Customising the Manufacturers Screen

Explains customizing manufacturer's screen text using programming texts option.

10.3.4 Programming Sensor Curves

Details programming sensor curves for temp, pressure, and fuel level, with configurable points.

10.3.1 Texts

Explains associating custom text (max 15 chars) with programmable inputs.

10.3.2 Customising the Programmable Alarms Text

Describes customizing texts associated with programmable alarms.

10. Appendix II: CEA7 Control Unit Screens

10.3.4 Programming Sensor Curves

Details programming sensor curves for temp, pressure, and fuel level, with configurable points.

10.3.5 Screen

Explains setting display operation of the control unit using configurable screen parameters.

10.3.6 List of Errors J1939

Details displaying active/passive past errors stored in engine electronics via J1939.

10. Appendix II: CEA7 Control Unit Screens

10.3.6 List of Errors J1939

Details displaying active/passive past errors stored in engine electronics via J1939.

10.3.7 List of Starts (Only Expansion CCJ1939)

Explains displaying starts from J1939 expansion in standalone mode.

10.4 Access to Menus

Provides table of menu access (CEM, CEA, CEC) for Maintenance and Parameters.

11. Appendix III: Dimensions, Wiring and Mechanical Parts

11.1 PHG7 Module

Details dimensions, installation, and wiring of the PHG7 module.

11. Appendix III: Dimensions, Wiring and Mechanical Parts

11.1 PHG7 Module

Details dimensions, installation, and wiring of the PHG7 module.

Installation and Wiring

Provides wiring diagram for the PHG7 module, including power supply and connection details.

11. Appendix III: Dimensions, Wiring and Mechanical Parts

Inputs and Outputs

Details signals, descriptions, types, and characteristics of inputs/outputs for J1939 Bus and digital input modules.

11. Appendix III: Dimensions, Wiring and Mechanical Parts

Inputs and Outputs

Details signals, descriptions, types, and characteristics of inputs/outputs for J1939 Bus and digital input modules.

Voltage Free Relay Outputs

Lists voltage-free relay outputs for breakers and fuel pumps, specifying type and characteristics.

General Information, Characteristics and Installation of the Equipment

Provides general info, environmental characteristics, and installation guidelines for the equipment.

11. Appendix III: Dimensions, Wiring and Mechanical Parts

Electrical Characteristics

Details electrical characteristics for power supply, digital inputs, CAN Bus, and analogue inputs, including voltage/current ratings.

11. Appendix III: Dimensions, Wiring and Mechanical Parts

Dimensions

Provides physical dimensions of the PHG7 module through detailed diagrams.

11. Appendix III: Dimensions, Wiring and Mechanical Parts

11.2 PHG7 J Module

Details dimensions, installation, and wiring of the PHG7J module.

11. Appendix III: Dimensions, Wiring and Mechanical Parts

11.2 PHG7 J Module

Details dimensions, installation, and wiring of the PHG7J module.

Installation and Wiring

Provides wiring diagram for PHG7J module, including power supply and connection details.

11. Appendix III: Dimensions, Wiring and Mechanical Parts

Inputs and Outputs

Details signals, descriptions, types, and characteristics of inputs/outputs for J1939 Bus and digital input modules.

11. Appendix III: Dimensions, Wiring and Mechanical Parts

Electrical Characteristics

Details electrical characteristics for power supply, digital inputs, and CAN Bus for the CEA7 module.

11. Appendix III: Dimensions, Wiring and Mechanical Parts

Electrical Characteristics

Details electrical characteristics for power supply, digital inputs, and CAN Bus for the CEA7 module.

Environmental Conditions and Protection of the Enclosure

Provides operating temperature, humidity, and IP degree of protection for the control unit.

11. Appendix III: Dimensions, Wiring and Mechanical Parts

11.3 CEA7 Module

Details dimensions, installation, and wiring of the CEA7 module.

Dimensions

Provides physical dimensions of the CEA7 module through detailed diagrams.

11. Appendix III: Dimensions, Wiring and Mechanical Parts

Electrical Characteristics

Details electrical characteristics for power supply, digital inputs, and CAN Bus for the CEA7 module.

11. Appendix III: Dimensions, Wiring and Mechanical Parts

Dimensions

Provides physical dimensions of the CEA7 module through detailed diagrams.

11. Appendix III: Dimensions, Wiring and Mechanical Parts

11.4 Symbols

Explains common symbols: warning, electric shock, and WEEE disposal.

11.5 General Information, Characteristics and Installation of the Equipment

Provides general info, environmental characteristics, and installation guidelines for the equipment.

12. Appendix IV: CAN Communications

12.1 Introduction

Introduces CAN BUS: industrial bus with capacity, length, and baud rate characteristics.

12.2 Topology

Explains CAN network topology, node connections, and requirement for 120Ω terminators at end nodes.

12. Appendix IV: CAN Communications

12.2 Topology

Explains CAN network topology, node connections, and requirement for 120Ω terminators at end nodes.

12.3 Wiring

Details CAN network wiring requirements based on distance, baud rate, and nodes, including cable characteristics.

12. Appendix IV: CAN Communications

12.3 Wiring

Details CAN network wiring requirements based on distance, baud rate, and nodes, including cable characteristics.

12.4 Wiring Diagrams

Illustrates wiring diagrams for manual/auto units, switching, CCrs, and USB options.

13. Appendix V: Calibration of the Control Unit

Voltage Calibration

Details the process for calibrating genset and network voltages, requiring manufacturer level password.

APPENDIX VI: Expanding Inputs

Digital Inputs

Details handling of digital inputs from expansion modules, supporting up to 32 inputs.

Temperature Input via PT100 Probe

Explains handling temperature inputs from up to 2 CCPT100 modules (8 probes total).

Analogue Inputs (0-10 V, 4-20 mA and resistant)

Describes handling analogue inputs from 1 CCPT100 module (5 inputs total).

14. APPENDIX VII: Communications Failure

Communications Failure

Discusses causes of communication failure between CEA7 and PHG7 modules, including CAN bus issues and power failures.

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