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Himoinsa CEC7 - User Manual

Himoinsa CEC7
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INSTRUCTION MANUAL
PROFESSIONAL
CEC7 DIGITAL SWITCHING CONTROL UNIT
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Himoinsa CEC7 Specifications

General IconGeneral
BrandHimoinsa
ModelCEC7
CategoryControl Unit
LanguageEnglish

Summary

1. Introduction

Display module

Responsible for information tasks, user control, programming, and error logging.

Measurements module

Monitors and controls the unit, located at the rear for wiring and noise immunity.

Electrical panel alarm inputs

Includes emergency stop input (mushroom head stop button).

Configurable inputs

3 inputs for network contactor confirmation, genset contactor confirmation, etc.

Relay outputs

Command network/genset contactors and genset start-up via voltage-free output.

Additional modules via CAN bus

Options like CAN/USB, C2CLOUD, CAN/485, CAN2LAN, etc.

2. FRONT OF THE DISPLAY MODULE

Backlit display

4 lines of 20 digits, backlight off after 10 mins inactivity.

Control unit buttons

Operating mode, command, and activation buttons for contactors.

Status LEDs

Indicates electric signal and contactor status.

Buttons for control unit operating modes

Automatic, Test, Locked, and Manual modes with LED indicators.

Control unit command buttons

START, STOP, and RESET buttons with LED functions.

Display buttons

Confirm (V), Cancel (X), Up (+), Down (-) for menu navigation and value adjustment.

Contactor buttons

RED/MAINS and GROUP/GEN keys for network/genset contactor control.

Contactors status LEDs

Indicates network/genset contactor status (active, phase, disconnected).

Electric signal status LEDs

Indicates network/engine status (active, errors, inactive).

Passwords

Two levels (User, Maintenance) with default passwords for access control.

3. OPERATING MODES

3.1 MANUAL MODE

User controls start/stop via front panel. Protection devices remain active.

3.2 AUTOMATIC MODE

Unit manages supervision; starts genset based on programmed conditions.

3.3 TEST MODE

Starts genset, monitors operation; ignores most programmable inputs except alarms.

3.4 LOCKED MODE

Disables genset startup under any condition.

3.5 AUTOMATIC MODE LOCK

Lock/unlock modes by pressing AUTO/MAN for 5 secs; indicated by flashing button.

4. CONNECTING TO THE GENERATOR SET

4.1 INTEGRATED OPERATION MODE

Genset control unit communicates with transfer switch controller.

4.2 EXTERNAL TO GENSET OPERATION MODE

Unit monitors genset status via voltage; transfer switch controls start/stop.

4.3 EXTERNAL TO GENSET SMART OPERATION MODE

Monitors genset status via voltage without direct communication.

External control mode considerations

Handles cooling time, alarms, and genset signal drop differently.

5. OPERATION

5.1 START-UP OF THE GENSET

Covers conditions, start delay, commands, and engine started validation.

5.2 ENGINE STOP

Details conditions for stopping, switching contactors, cooling, and engine stopped check.

5.3 START-UP BY LOAD DEMAND

Enables automatic start based on network power consumption.

5.4 ENABLING THE GENSET CONTACTOR

Assigns programmable input to inhibit genset contactor activation until input is active.

5.5 GENSET IN RESERVE

Allows multiple gensets to operate, selecting the one with fewest engine hours.

5.6 SECOND ZERO

Avoids power supply zero by synchronizing phase, frequency, and amplitude.

5.7 HEATER

Heats the screen for low-temperature operation.

5.8 TIMER

Handles weekly programming for start-ups, locks, tests, and energy counters.

6. CEC7 CONTROL UNIT INPUTS AND OUTPUTS

Digital inputs - ENT1, ENT2, ENT3

Have debounce time and can be configured for active/inactive contact states.

Inputs;Outputs display

Screen shows status of digital inputs and outputs.

Active input indicators

Characters indicating emergency stop, programmable inputs 1-3.

Active output indicators

Characters indicating network/genset contactors, free voltage contact.

Analogue Inputs

Displays resistance/voltage for fuel level, oil pressure, temp, voltage, etc.

6.1 DIGITAL INPUTS

Emergency stop (PEM) input for immediate engine shutdown without cooling.

6.2 PROGRAMMABLE INPUTS

Inputs for CKR, CKG, and HKG functions (contactor confirmation, enable activation).

6.3 PROGRAMMED DIGITAL OUTPUTS

Outputs for network contactor (CR), genset contactor (CG), and genset start-up (LT).

6.4 PROGRAMMABLE OUTPUTS

SC output for stabilized genset electrical signal or other states.

7. CEC7 CONTROL UNIT ALARMS

Alarm configuration and notification

Alarms can trigger actions or be shown on display; integrates genset/switching alarms.

Alarm list navigation

Use RESET button to view list; UP/DOWN to scroll; second RESET to clear if condition resolved.

Alarm Operations Examples

Explains 'EN' (engine stopped), 'AN' (warning needs reset), 'A' (auto-resettable).

EN ALARM WITH ENGINE STOPPED

Alarm detection triggers acoustic signal, flashing screen, AL output; engine stops.

AN WARNING THAT NEEDS TO BE RESET

Warning detection triggers signal, flashing screen, AL output; warning persists until reset.

A AUTO-RESETTABLE WARNING

Warning detected triggers signal, flashing screen, AL output; auto-resets when conditions normalize.

7.1 LIST OF ALARMS

Groups alarms by ATS Panel, Generator Electrical Signal, and Network Electrical Signal.

7.1.4. PROGRAMMABLE WARNINGS

Allows up to 4 warnings that do not stop the genset, configurable via I/O table.

7.2 DESCRIPTION OF ALARMS - EMERGENCY STOP

Digital input alarm for immediate engine shutdown without cooling.

GENSET VOLTAGE ASYMMETRY

Alarm triggered if RMS voltage difference exceeds asymmetry limit.

MAXIMUM GENSET VOLTAGE

Alarm triggered if genset RMS voltage exceeds the maximum voltage limit.

MAXIMUM GENSET FREQUENCY

Alarm triggered if genset frequency exceeds the maximum frequency limit.

INCORRECT GENSET PHASES SEQUENCE

Alarm triggered by incorrect phase order for three-phase configurations.

MINIMUM GENSET VOLTAGE

Alarm triggered if genset RMS voltage falls below the minimum voltage limit.

MINIMUM GENSET FREQUENCY

Alarm triggered if genset frequency falls below the minimum frequency limit.

STOP FAILURE

Alarm if engine stop command is not completed within 90 seconds.

GENSET SIGNAL FAILURE

Alarm if no genset voltage detected while engine is running.

MAXIMUM NETWORK VOLTAGE

Alarm if network RMS voltage exceeds the maximum voltage limit.

MINIMUM NETWORK VOLTAGE

Alarm if network RMS voltage falls below the minimum voltage limit.

MAXIMUM NETWORK FREQUENCY

Alarm if network frequency exceeds the maximum frequency limit.

INCORRECT NETWORK PHASES SEQUENCE

Alarm for incorrect phase order in network signals for three-phase systems.

MINIMUM NETWORK FREQUENCY

Alarm if network frequency falls below the minimum frequency limit.

NETWORK SIGNAL FAILURE

Alarm if no network voltage is detected in any phase.

CONTACTOR SWITCHING FAILURE ALARMS

Alarm if network or genset contactor fails to activate after command.

PROGRAMMABLE ALARMS 2-5

Configurable alarms linked to digital inputs of SZ7 expansion.

8. MAINTENANCE

8.1 LIST OF PREVIOUS ERRORS

Stores the last 100 detected alarms with their status.

8.2 LIST OF EQUIPMENT

Identifies and monitors connected electronic devices like modules and firmware.

8.2.1. INFORMATION ON THE LIST OF EQUIPMENT

Details module model, ID, firmware, and associated measurement/display modules.

8.2.2. ALLOCATION OF IDS

Assigns unique IDs to interconnected control units for proper identification.

8.3 RESETTING THE CURRENT MEASUREMENTS

Performs zero calibration for current channels if genset is uncharged.

9. OPTIONS

9.1 TELESIGNAL

Connects to a Telesignal device with 12 relay outputs for status indication.

9.2 C2 LAN

Enables remote connection and control via TCP/IP for monitoring and configuration.

9.3 MODBUS C2 LAN

Allows remote connection using TCP/IP over MODBUS protocol.

9.4 MODBUS CCRS485

Enables remote connection using RS485 over MODBUS protocol.

9.5 CCRS232

Connects via MODEM RTB/GPRS for remote management via SMS.

9.6 SNMP C2 LAN

Connects to SNMP CCLan device for management via SNMP protocol.

10. APPENDIX I: PARAMETERS TABLE

Levels of access for settings

User, Maintenance, and Supervisor levels with default passwords for parameter validation.

Times table

Details parameters for timing functions like start delay, cooling time, debounce times.

Measurements table

Defines conversion factor for current transformers.

Regulations table

Covers parameters for starting mode, input configuration, voltage transformer, and control unit type.

Thresholds table

Sets limits for voltage, frequency, asymmetry, and load demand parameters.

Alarms table

Defines configuration for various alarms like asymmetric, voltage, frequency, and sequence failures.

CC2 PROGRAMMING I;O table

Configures programmable warnings and polarity of inputs.

Synchronization table

Parameters for synchronization enable, amplitude, phase, frequency, and time.

Screen Table

Parameters for buzzer inhibition, heating, and contrast settings.

Heater and Contrast Parameters

Parameters for heater integral/proportional coefficients, target temperature, and contrast.

11. APPENDIX II: CEC7 CONTROL UNIT SCREENS

11.1 CONTROL UNIT STATUS

Displays unit status, current measurement on output/network lines.

11.1.1. NETWORK MEASUREMENT SCREENS

Shows voltage, current, and frequency measurements for network.

11.1.2. GENERATOR MEASUREMENT SCREENS

Displays genset voltage, current, frequency, and phase measurements.

Switching control unit status

Shows status of genset/network breakers, contactors, and programmable inputs.

11.1.3. ENGINE STATUS SCREEN

Displays engine speed, operating hours, fuel level, temperature, pressure.

11.1.4. CONTROL UNIT STATUS SCREEN

Shows status of programmable inputs like start-up, test, forced operation.

11.1.5. POWER AND ENERGY SCREEN

Displays actual power, power factor, and total energy consumed.

11.1.6. LIST OF ERRORS

Shows alarm/warning status, error position, and total number of errors.

11.2 CONTROL UNIT MAINTENANCE

Accesses menus for password entry, main menu navigation.

11.2.1. PASSWORD ENTRY

Procedure to enter password using cursor keys.

11.2.2. MAIN MENU

Provides access to various menus like Inputs/Outputs, Parameters, Counters, etc.

COUNTERS

Displays fuel consumption and time counters, including failed starts and correct starts.

LIST OF PREVIOUS ERRORS

Allows selection of previous errors to view conditions at the time of the alarm.

4. SCHEDULES

Programming for weekly/bimonthly schedules of actions like lock, start, test.

Scheduled Actions

Details actions like Lock, Forced Start, Test, Free, with priority and range settings.

Programming Procedure

How to program action type, frequency, start/end times.

DATE AND TIME

Procedure to set the time field (hours, minutes, seconds) and date.

LANGUAGE SELECTION

Menu to select the display language from a list.

7. CUSTOMIZING PASSWORDS

Procedure to change User and Maintenance passwords.

8. HARMONICS

Calculates voltage/current harmonics, showing spectrum, component values, and THD.

11.3 CONTROL UNIT PROGRAMMING

Accessing menus for programming parameters like Measurements, Times, Regulations.

11.3.1. CUSTOMISING THE PROGRAMMABLE ALARMS TEXT

Associates text (max 15 chars) to programmable inputs/alarms.

11.3.2. CUSTOMISING THE MANUFACTURERS SCREEN

Allows customization of the manufacturer's screen with company details.

11.3.3. SCREEN

Sets display operation of the generator set's control unit via Screen table parameters.

11.4 ACCESS TO MENUS

Table showing menu access for CEM, CEA, Associated, External for CEC7 unit.

12. APPENDIX III: SYNCHRONIZATION

12.1 PROCEDURE

Synchronizes genset/network signals by adjusting voltage, phase, and frequency.

12.2 LOAD TRANSFER

Manages transfer of load between network and genset after synchronization.

12.3 MAINTENANCE

Access to menu for generator set configuration adjustments.

12.3.1. ADJUSTMENT

Procedure for adjusting voltage response and AVR settings.

Frequency adjustment procedure

Steps to adjust generator set frequency response and Speed Gain settings.

12.3.2. SYNCHRONIZATION COEFFICIENTS

Adjusts PID coefficients for amplitude/frequency to optimize synchronization.

12.3.3. VERIFICATION

Verifies correct synchronization operation by testing amplitude and frequency deviations.

13. APPENDIX IV: DIMENSIONS, WIRING, MECHANICAL PARTS AND ELECTRICAL CHARACTERISTICS

13.1 PHR7 MEASUREMENTS MODULE

Diagrams and specifications for the PHR7 measurements module.

PHR7 module wiring diagram

Detailed wiring diagram for the PHR7 module, showing connections.

INPUTS AND OUTPUTS (PHR7)

Lists signals, descriptions, types, and characteristics for inputs and outputs.

ELECTRICAL CHARACTERISTICS (PHR7)

Details electrical specifications for power supply, CAN Bus, PNP/NPN inputs, and analogue inputs.

DIMENSIONS (PHR7)

Provides physical dimensions of the PHR7 module.

13.2 CEC7 MODULE

Information on the CEC7 module, including installation and wiring.

INSTALLATION AND WIRING (CEC7)

Instructions for powering and connecting the CEC7 module.

INPUTS AND OUTPUTS (CEC7)

Lists signals, descriptions, types, and characteristics for inputs and outputs.

ELECTRICAL CHARACTERISTICS (CEC7)

Details electrical specifications for power supply and CAN Bus.

DIMENSIONS (CEC7)

Provides physical dimensions of the CEC7 module.

13.3 SYMBOLS

Explanation of various warning and safety symbols used in the manual.

13.4 GENERAL INFORMATION, CHARACTERISTICS AND INSTALLATION OF THE EQUIPMENT

Supplied documentation, environmental conditions, and installation guidelines.

FUSES

List of fuses required for equipment protection and their ratings.

14. APPENDIX V: CAN COMMUNICATIONS

14.1 INTRODUCTION

Overview of CAN BUS: reliability, noise immunity, device capacity, length, baud rate.

14.2 TOPOLOGY

Describes bus topology, terminator requirements, and impedance for CAN networks.

14.3 WIRING

Cable characteristics based on length and number of nodes; noise immunity techniques.

14.4 WIRING DIAGRAMS

Diagrams illustrating manual/automatic control unit, switching, CCrs, and USBCan connections.

15. APPENDIX VI: CALIBRATION OF THE CONTROL UNIT

Calibration Adjustments

Adjusts voltage measurements for genset/network; requires manufacturer password.

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