1
Contents
1. SAFETY PRECAUTIONS ………………………………………………………………………………………… 2
2.
GENERAL DESCRIPTION
2.1 Appearance………………………………………………………………………… 6
2.2 Components………………………………………………………………………… 8
2.3 Daily Operating Components …………………………………………………… 10
3.
OPERATION PROCEDURE
3.1 Instrument Panel …………………………………………………………………… 12
3.2 Start/Stop Operation ……………………………………………………………… 14
3.3 How to Use the Liquid Crystal Display (LCD)…………………………………… 15
3.4 How to Use the Digital Monitor…………………………………………………… 25
3.5 Daily Operation of Air Compressor……………………………………………… 32
3.6 Daily Operation of Oil Mist Remover …………………………………………… 34
3.7 Adjustment Procedure …………………………………………………………… 34
4. TROUBLESHOOTING 4.1 Protective Device…………………………………………………………………… 36
4.2 Troubleshooting of Air Compressor……………………………………………… 40
4.3 Troubleshooting of Oil Mist Remover…………………………………………… 41
5. INSTALLING AND 5.1 Unpacking the Air Compressor…………………………………………………… 42
PIPING THE DSP 5.2 Conveying the DSP Air Compressor …………………………………………… 42
5.3 Installing the DSP Air Compressor ……………………………………………… 43
5.4 Piping the DSP Air Compressor ………………………………………………… 44
5.5 Ventilation of Air Compressor Room …………………………………………… 47
6.
STARTUP OPERATION
6.1 Startup Operation of the Air Compressor ……………………………………… 49
6.2 Initial Setting of OMR Regulator ………………………………………………… 52
7. WIRING 7.1 Power Supply Equipment ………………………………………………………… 53
7.2 MIV and WIVM wiring……………………………………………………………… 53
7.3 Connecting the Power Cable……………………………………………………… 54
7.4 Wiring Diagram……………………………………………………………………… 56
7.5 Control panel/LCD Monitor Specifications……………………………………… 57
8.
STANDARD COMPONENTS
8.1 Standard Components …………………………………………………………… 67
AND SUBSYSTEMS 8.2 Air/Oil/Water Flow ………………………………………………………………… 68
8.3 Cooling Water ……………………………………………………………………… 74
8.4 Capacity Control System ………………………………………………………… 75
8.5 Oil Mist Remover System ………………………………………………………… 81
9. MAINTENANCE 9.1 Periodical Maintenance of Air Compressor …………………………………… 82
9.2 Standard Maintenance Schedule………………………………………………… 83
9.3 Maintenance Schedule for Oil Mist Remover ………………………………… 87
9.4 How to Service the Air Compressor …………………………………………… 88
10. CAUTIONS FOR A LONG TERM OPERATION SUSPENSION …………………………………………… 108
11. PARTS LIST ……………………………………………………………………………………… 109
12. WARRANTY AND 12.1 Limited Warranty………………………………………………………………… 135
AFTER-SALES SERVICE
12.2 After-Sales and Service ………………………………………………………… 135
13. RELOCATION AND 13.1 Relocation………………………………………………………………………… 136
DISPOSAL 13.2 Disposal…………………………………………………………………………… 136
14. OPERATION RECORD LOGBOOK……………………………………………………………………………… 137
15. STANDARD SPECIFICATIONS ………………………………………………………………………………… 139