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1995 Z50R
Honda 1995 Z50R User Manual
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FRONTWHEELIBRAKE
/
SUSPENSION
/
STEERING
Measure
the
front
br
ak
e
d
r
um
1
.0.
SERVICE
LIMIT
:
BO
.
5
mm
13
.
17
inl
DI
S
ASSEMBL
Y
Remove
the
br
ake
shoe
spr
i
ng
f
rom
the
b
r
ake
pa
n
el
using
a
screw-
driver
.
Remove
the
br
ake
arm
bolt
and
b
r
ake
arm.
Remove
the
wear
indic
a
tor
plate
and
f
elt
seal.
Remove
the
b
r
ake
cam
.
11-8
•
T
B
RA
KE
C
A
M
112
114
Table of Contents
How to Use this Manual
3
Contents
3
General Information
4
General Safety
4
Service Rules
4
Model Identification
5
Specifications
6
Torque Values
8
Tools
10
Cable and Harness Routing
11
Vehicle View and Parts Identification
12
Lubrication System Diagram
13
Lubrication System Service Information
14
Lubrication System Troubleshooting
14
Lubrication System Specifications
14
Engine Oil Level Check
15
Engine Oil Change
15
Oil Filter Rotor and Screen
15
Oil Pump Removal/Disassembly
16
Oil Pump Inspection
16
Oil Pump Assembly
17
Oil Pump Installation
17
Lubrication Points
18
Maintenance Specifications
19
Maintenance Schedule
20
Fuel Line
22
Fuel Strainer Screen
22
Throttle Operation
22
Air Cleaner
23
Spark Plug
24
Valve Clearance
24
Ignition Timing
25
Cylinder Compression
25
Engine Idle Speed
26
Drive Chain Inspection and Adjustment
26
Brake Shoe Wear
27
Brake System
28
Front Brake Lever Free Play
28
Rear Brake Pedal Free Play
28
Clutch System
29
Side Stand
29
Suspension
29
Spark Arrester Cleaning
30
Nuts, Bolts, Fasteners
30
Wheels/Tires
31
Steering Head Bearings
31
Fuel System Diagram
32
Fuel System Service Information
33
Fuel System Specifications
33
Fuel System Troubleshooting
34
Fuel Tank Removal
35
Fuel Tank Installation
35
Air Cleaner Housing Removal
36
Air Cleaner Installation
36
Carburetor Removal
37
Carburetor Disassembly
37
Throttle Valve Disassembly
37
Float and Jets Disassembly
38
Carburetor Assembly
39
Float Level Inspection
40
Throttle Valve Assembly
40
Carburetor Installation
41
Air Screw Adjustment
41
Engine Removal/Installation - Diagram
42
Engine Removal/Installation - Service Information
43
Engine Removal Procedure
44
Engine Installation
45
Cylinder Head/Valves Diagram
46
Cylinder Head/Valves Service Information
47
Cylinder Head/Valves Specifications
47
Valve Seat Cutter
48
Cylinder Head/Valves Troubleshooting
48
Camshaft/Rocker Arm Removal
49
Camshaft Inspection
51
Camshaft-To-End Hole Inspection
52
Camshaft Bearing Replacement
52
Cylinder Head Removal
53
Rocker Arm Inspection
53
Rocker Arm Shaft Inspection
53
Cylinder Head Disassembly
54
Cylinder Head Inspection
54
SERVICE Limits:in
55
Valve/Valve Guide Inspection
55
Valve Spring Inspection
55
Valve Guide Replacement
56
SERVICE LIMITS : in : 19 . 67 MM EX: 19 . 66 MM
56
SERVICE LIMITS : R: 20.20 MM
56
Valve Seat Inspection/Refacing
57
Cylinder Head Assembly
59
After '91
59
Cylinder Head Installation
60
Camshaft Installation
61
Cylinder/Piston Diagram
65
Cylinder/Piston Service Information
66
Cylinder/Piston Specification
66
Cylinder/Piston Troubleshooting
66
Cylinder Removal
67
Piston Removal
67
Piston Inspection
68
Piston/Piston Ring Inspection
68
Cylinder Installation
70
Piston Installation
70
Piston Ring Installation
70
Clutch/Gearshift Linkage Diagram
72
Table of Contents
73
Clutch/Gearshift Linkage Service Information
73
Clutch/Gearshift Linkage Specification
73
Clutch/Gearshift Linkage Troubleshooting
73
Clutch Lifter Removal
74
Right Crankcase Cover Removal
74
Clutch Lifter Installation
75
Clutch Removal
75
Clutch Disassembly
76
Clutch Inspection
77
Clutch / Gearshift Linkage
78
Clutch
80
Clutch Installation
81
Gearshift Linkage Removal
82
Gearshift Linkage Inspection
83
Gearshift Linkage Installation
84
Right Crankcase Cover Installation
85
Alternator/Cam/Chain Tensioner Diagram
86
Alternator/Cam/Chain Tensioner Service Information
87
Alternator/Cam/Chain Tensioner Specification
87
Alternator/Cam/Chain Tensioner Troubleshooting
87
Alternator Removal
88
Cam Chain Tensioner Removal and Inspection
89
Alternator Installation
90
Cam Chain Tensioner Installation
90
Kg-M , 6 .5 Ft -Ib)
92
Transmission/Crankshaft/Kickstarter Diagram
92
Transmission/Crankshaft/Kickstarter Service Information
93
Transmission/Crankshaft/Kickstarter Specifications
93
Transmission/Crankshaft/Kickstarter Troubleshooting
94
Crankcase Separation
95
Crankshaft Inspection
96
Kickstarter Disassembly
97
Transmission Disassembly
99
Transmission Inspection
99
Shift Drum Disassembly
101
Shift Drum Inspection
101
Shift Drum Assembly
101
Crankcase Bearing Replacement
102
Transmission Bearing Inspection
102
Crankcase Assembly
103
Front Wheel/Brake/Suspension/Steering Diagram
105
Front Wheel/Brake/Suspension/Steering Service Information
106
Front Wheel/Brake/Suspension/Steering Specifications
106
Front Wheel/Brake/Suspension/Steering Troubleshooting
107
Handlebar Removal
108
Handlebar Installation
108
Front Wheel Removal/Disassembly
109
Bearing Replacement
110
Front Wheel Assembly/Installation
111
Front Brake Inspection
112
Front Brake Disassembly
113
Front Brake Assembly/Installation
114
Front Suspension Removal
115
Front Suspension Disassembly/Inspection
116
Front Suspension Assembly/Installation
117
Steering Stem Removal
118
Steering Stem Inspection
119
Ball Race Replacement
119
Bottom Cone Race Replacement
119
Steering Stem Installation
120
Rear Wheel/Brake/Suspension Diagram
122
Rear Wheel/Brake/Suspension Specifications
123
Rear Wheel/Brake/Suspension Troubleshooting
124
Rear Wheel Removal/Disassembly
125
Rear Wheel Inspection
125
Rear Wheel Assembly/Installation
127
Rear Brake Inspection
128
Rear Brake Disassembly
128
Shock Absorbers Removal/Disassembly
130
Shock Absorbers Inspection
131
Shock Absorbers Assembly/Installation
132
Swingarm Inspection and Installation
133
Brake Pedal Removal/Installation
134
Ignition System Diagram
135
Ignition System Service Information
136
Ignition System Diagram Troubleshooting
136
Ignition System Specifications
136
Ignition Coil Inspection
137
Ignition Control Module (ICM) Inspection
137
Alternator Inspection
138
Ignition Pulse Generator Inspection
138
Engine Stop Switch Inspection
139
Wiring Diagram
140
Troubleshooting
141
Engine Does Not Start or Is Hard to Start
141
Engine Lacks Power
142
Poor Performance at Low and Idle Speeds
143
Poor Performance at High Speed
144
Poor Handling
144
Weak or no Spark
145
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Honda 1995 Z50R Specifications
General
Brand
Honda
Model
1995 Z50R
Category
Motorcycle
Language
English
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