Honeywell HW4000 - Default Chapter; Table of Contents

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Honeywell Portable Generator Service Manual www.honeywellgenerators.com i

CONTENTS

IMPORTANT SAFETY RULES ......................................................................................... 1-1

SAFETY MESSAGES ............................................................................................................................... 1-1

WARRANTIES .................................................................................................................. 2-1

NORTHSHORE POWER SYSTEMS CONSUMER LIMITED WARRANTY ............................................. 2-1

NORTHSHORE POWER SYSTEMS EMISSIONS CONTROL WARRANTY ........................................... 2-2

NORTHSHORE POWER SYSTEMS REPLACEMENT PARTS LIMITED WARRANTY .......................... 2-4

SPECIFICATIONS AND WIRING DIAGRAMS ................................................................. 3-1

BOLT AND FASTENER TORQUE INFORMATION .................................................................................. 3-2

WIRING DIAGRAMS ................................................................................................................................. 3-3

CONTROLS AND COMPONENTS .................................................................................. 4-1

PREPARING FOR SERVICE ............................................................................................ 5-1

REQUIRED TOOLS .................................................................................................................................. 5-1

TRANSPORTING GENERATOR .............................................................................................................. 5-1

SERVICE REPAIR TIME ANALYSIS & FLAT RATE SCHEDULE .................................. 6-1

MAINTENANCE ................................................................................................................ 7-1

CONSUMER MAINTENANCE SCHEDULE .............................................................................................. 7-1

CLEANING FUEL SEDIMENT CUP .......................................................................................................... 7-5

SPARK PLUG SERVICE ........................................................................................................................... 7-6

CLEANING SPARK ARRESTOR SCREEN .............................................................................................. 7-6

VALVE CLEARANCE ................................................................................................................................ 7-7

GOVERNOR ADJUSTMENT .................................................................................................................... 7-8

TROUBLESHOOTING ...................................................................................................... 8-1

ENGINE DIAGNOSTICS ........................................................................................................................... 8-2

ALTERNATOR DIAGNOSTICS ................................................................................................................. 8-3

SERVICE AND DISASSEMBLY ....................................................................................... 9-1

FUEL TANK SYSTEM ............................................................................................................................... 9-1

CARBURETOR ......................................................................................................................................... 9-2

MUFFLER .................................................................................................................................................. 9-3

GENERATOR ............................................................................................................................................ 9-4

GENERATOR REAR HOUSING ............................................................................................................... 9-5

ALTERNATOR .......................................................................................................................................... 9-6

CONTROL PANEL .................................................................................................................................... 9-8

STARTING SYSTEM ................................................................................................................................. 9-9

RECOIL STARTER ................................................................................................................................. 9-10

FAN COVER ............................................................................................................................................ 9-11

FRAME .................................................................................................................................................... 9-12

INDEX .............................................................................................................................. 10-1