EasyManua.ls Logo

Hoval Max-3 plus Series User Manual

Hoval Max-3 plus Series
60 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
To Previous Page IconTo Previous Page
To Previous Page IconTo Previous Page
Page #10 background imageLoading...
Page #10 background image
10 4 214 283 / 00
ASSEMBLY
Fig. 06
Fig. 07
7b
7
7a
8 13a
9b
9
15a
10
14
13 14b
11
18
18a
19
Fig. 08
8
14a
17
21
12
14c

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Hoval Max-3 plus Series and is the answer not in the manual?

Hoval Max-3 plus Series Specifications

General IconGeneral
BrandHoval
ModelMax-3 plus Series
CategoryBoiler
LanguageEnglish

Summary

Oil/Gas Heating Boilers

Max-3 Plus Series Overview

General introduction to the Hoval Max-3 plus boiler range.

Important Information

Safety Information

Essential safety conditions required for boiler operation and trial runs.

Regulations and Approvals

Compliance with British Standards, IEE Regulations, and local by-laws.

Assembly

Installation and Levelling

Instructions for installing the boiler, including plinth and levelling.

Assembly

Boiler Plinth and Levelling

Guidance on mounting the boiler onto a plinth and ensuring correct levelling.

Assembly

Boiler Door Hinge Adjustment

Procedure for changing the boiler door opening direction to the left side.

Assembly

Thermal Insulation Mounting

Step-by-step guide for applying thermal insulation mats to the boiler body.

Assembly

Cladding and Control Mounting

Instructions for fitting the boiler cladding and control box.

Assembly

Thermal Insulation Mounting (1000-1250)

Applying thermal insulation mats to the boiler body for models 1000-1250.

Assembly

Cladding and Control Mounting (1000-1250)

Installing the boiler cladding and control box for models 1000-1250.

Assembly

Thermal Insulation Mounting (1500-2700)

Applying thermal insulation mats to the boiler body for models 1500-2700.

Assembly

Cladding and Control Mounting (1500-2700)

Installing the boiler cladding and control box for models 1500-2700.

Technical Information

Boiler Description

Details on the boiler's three-pass design and flue gas path.

Directive Compliance

Statement of compliance with relevant EU directives and standards.

Technical Information

Technical Data (420-2700)

Specification table for Max-3 plus boilers, including output, efficiency, and dimensions.

Technical Information

Dimensions (420-1250)

Dimensional drawings and table for Max-3 plus models 420-1250.

Dimensions (1500-2700)

Dimensional drawings and table for Max-3 plus models 1500-2700.

Technical Information

Dimensions (Without Insulation)

Boiler dimensions without thermal insulation and casing for all models.

Installation

Boilerhouse Ventilation

Requirements for adequate air supply for combustion and cooling in the boiler room.

Pressurised Systems

Requirements for pressurised heating system configurations.

Flues and Chimneys

Guidance on flue and chimney sizing, installation, and regulations.

Installation

Fan Dilution Systems

Guidelines for using fan dilution systems for flue gas evacuation.

Installation

Burner Installation

Procedures for mounting the burner to the boiler flange.

Installation

Combustion Chamber Resistance

Chart showing combustion chamber resistance versus boiler output.

Installation

Fuel Requirements

Information on approved fuels for the Max-3 plus boilers.

Electrical Connection

Guidelines for electrical connections, including burner wiring.

Flue Gas and Output Diagram

Chart showing flue gas temperature relative to boiler output.

Installation

Minimum Return Temperature

Measures to ensure minimum boiler feed and return temperatures.

Boiler Safety Valve

Requirements for installing a safety valve for overpressure protection.

Gas Boosters

Information and installation of gas boosters.

Commissioning

Water Quality

Standards for heating water quality, including EN 14868 and VDI 2035.

Commissioning

Filling the Heating System

Procedure for filling the heating system by a skilled tradesman.

Commissioning Checks

Essential checks to be completed by the heating engineer before commissioning.

Commissioning

Commissioning Report

Recording of all boiler and burner settings on a formal report.

Hand-over to User

Explaining operating instructions and safe-keeping of the system.

Overview of Settings

Emission Monitor Key Operation

Using the control unit for emissions metering and manual operation modes.

Overview of Settings

Operating Instructions

Minimum instructions for operators to start, run, and stop the boiler.

Startup Procedures

Steps for starting up the boiler after cleaning or summer shutdown.

Overview of Settings

Inspection and Servicing

General requirements for qualified service engineers.

Periodic Inspections

Regular checks to be performed between main servicing periods.

Overview of Settings

Boiler and Burner Servicing

Recommended checks for all boiler and burner components.

Boiler Cleaning

Procedure for cleaning boiler heating surfaces based on fuel type.

Overview of Settings

Burner Maintenance

Basic maintenance tasks for the boiler burner.

Overview of Settings

Burner Component Maintenance

Maintenance guidelines for motor, fan, filter, nozzles, and flame sensor.

Overview of Settings

Oil Burner Fault Finding

Troubleshooting chart for common oil burner problems and solutions.

Overview of Settings

Gas Burner Fault Finding

Troubleshooting chart for common gas burner problems and solutions.

Overview of Settings

Boiler Cleaning Procedure

Detailed steps for cleaning the boiler interior and components.

Overview of Settings

Hinged Flange Adjustment

Procedure for checking and readjusting the hinged flange for sealing.

Lubrication

Guidance on lubricating seals and threads on the boiler.

Overview of Settings

Table of Parameters

Overview of configurable parameters for the boiler control system.

System Settings

Hydraulic Parameters

Configuration parameters related to hydraulic functions and outputs.

System Parameters

General system configuration settings like language, frost protection.

System Settings

DHW Settings

Parameters related to Domestic Hot Water (DHW) functions.

Unmixed Circuit Settings

Configuration for unmixed heating circuits.

System Settings

Mixing Valve 1 Settings

Configuration parameters for the first mixing valve control.

System Settings

Mixing Valve 2 Settings

Configuration parameters for the second mixing valve control.

System Settings

Heat Generator Settings

Parameters for the heat generator (H-GEN) operation and modulation.

System Settings

Return Control Settings

Settings for controlling return water temperature.

Solar Settings

Configuration parameters for solar heating integration.

System Settings

Buffer Settings

Configuration parameters for the buffer tank operation.

Main Supply Settings

Settings related to the main supply control parameters.

System Settings

Cascade Settings

Parameters for cascaded boiler configurations.

Bus Settings

Configuration parameters for communication via the bus system.

Fault Reporting Overview

Fault Reporting Codes

Table listing fault types, codes, and remarks for system errors.

Fault Reporting Overview

Sensor Allocation

Allocation of sensors to system inputs and functions.

User and Installer Confirmation

Plant User Confirmation

Confirmation statement from the system owner regarding instructions.

System Installer Confirmation

Confirmation statement from the installer regarding system setup.

Related product manuals