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HP 6038A - Service Manual

HP 6038A
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HP 6038A Specifications

General IconGeneral
BrandHP
Model6038A
CategoryInverter
LanguageEnglish

Summary

SAFETY SUMMARY

BEFORE APPLYING POWER

Verify product settings match line voltage and correct fuse is installed before applying power.

GROUND THE INSTRUMENT

Connect instrument chassis to electrical ground via three-conductor power cable to minimize shock hazard.

INPUT POWER MUST BE SWITCH CONNECTED

Ensure input power lines contain a switch or adequate means for disconnecting the instrument.

DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE

Avoid operating the instrument in the presence of flammable gases or fumes.

KEEP AWAY FROM LIVE CIRCUITS

Operating personnel must not remove covers; component replacement by qualified personnel only.

DO NOT SERVICE OR ADJUST ALONE

Do not attempt internal service or adjustment unless another person is present.

DO NOT EXCEED INPUT RATINGS

Do not exceed stated line voltages or frequencies to prevent leakage currents.

SAFETY SYMBOLS

Explanation of symbols like instruction manual, hazardous voltages, and earth terminals.

DO NOT SUBSTITUTE PARTS OR MODIFY INSTRUMENT

Avoid installing substitute parts or unauthorized modifications to maintain safety features.

Section 1 GENERAL INFORMATION

1-1 INTRODUCTION

Overview of the operating and service manual for the HP Model 6038A System Power Supply.

1-3 DESCRIPTION

Details the HP 6038A as a 200W autoranging power supply with laboratory performance.

1-6 HP-IB Control Features

Lists parameters and features controllable via HP-IB, including voltage, current, and status.

1-7 Output Connections and Grounding

Describes rear-panel connections, grounding options, and local/remote sensing.

1-8 Physical Design and Enclosure

Details the compact, fan-cooled System II-compatible modular enclosure for easy servicing.

1-9 Fault and Inhibit Circuits

Explains FLT and INH circuits for additional shutdown protection and fault indication.

1-12 SAFETY CONSIDERATIONS

Highlights the instrument as Safety Class 1 and refers to safety markings and manual instructions.

1-14 SPECIFICATIONS

Lists instrument performance standards, limits, and supplemental characteristics.

1-16 OPTIONS

Details available standard factory modifications and accessories for the instrument.

1-18 ACCESSORIES

Lists System II cabinet and service accessories that can be ordered with or separately from the supply.

1-20 INSTRUMENT AND MANUAL IDENTIFICATION

Explains the two-part serial number format and its meaning.

1-23 HP-IB INTERCONNECTION CABLES AND CONNECTORS

Describes HP-IB cables, connectors, and compatibility considerations.

1-28 RELATED DOCUMENTS

Lists helpful documents for designing HP-IB systems, orderable from HP Sales Offices.

1-30 HP-IB COMPATIBILITY

Details the HP-IB interface functions implemented by the 6038A.

Section II INSTALLATION

2-1 INTRODUCTION

Provides instructions for checking, repacking, mounting, and connecting the unit to AC power.

2-3 INITIAL INSPECTION

Instructs to inspect for any damage that may have occurred in transit.

2-5 MECHANICAL CHECK

Check for broken knobs, connectors, dents, and scratches on the unit.

2-7 ELECTRICAL CHECK

Refers to Section V for verification procedures and Section III for abbreviated checks.

2-9 PREPARATION FOR USE

Ensures the power supply is connected to an appropriate AC input power source.

2-11 LOCATION AND COOLING

Specifies installation requirements for fan cooling and ambient temperature limits.

2-13 OUTLINE DIAGRAM

Illustrates the outline shape and dimensions of the instrument cabinet.

2-15 BENCH OPERATION

Describes bench operation, noting self-aligning plastic feet for stacking System II cabinets.

2-17 RACK MOUNTING

Details rack mounting options using standard 19-inch rack panels or enclosures.

2-19 INPUT POWER REQUIREMENTS

Specifies acceptable nominal input voltages, ranges, and input currents.

2-21 POWER CABLE

Describes the factory-shipped power cord plug and replacement options.

2-25 LINE VOLTAGE OPTION CONVERSION

Explains the process for converting the unit between line voltage options, noting factory calibration needs.

2-27 REPACKAGING FOR SHIPMENT

Provides recommendations for safely shipping the instrument, including contact information.

Section III OPERATING INSTRUCTIONS

3-1 INTRODUCTION

Describes operating controls, turn-on checkout, and procedures for HP 6038A.

3-3 CONTROLS AND INDICATORS

Details front-panel controls and indicators, referencing figures and tables for descriptions.

3-5 OUTPUT RANGE FOR AN AUTORANGING POWER SUPPLY

Explains the concept of autoranging output locus and how load resistance determines operating mode.

3-12 TURN-ON CHECKOUT PROCEDURE

Guides users through the power-on self-test sequence and initial operational checks.

3-18 INITIAL SETUP AND INTERCONNECTIONS

Details precautions and steps for making rear-panel connections before applying power.

3-19 CONNECTING THE LOAD

Provides guidance on selecting wire size and making load connections for safety and regulation.

3-31 OVERVOLTAGE PROTECTION (OVP)

Explains the OVP function, adjustment, and how it disables the output when tripped.

3-35 FOLDBACK PROTECTION

Describes foldback protection that disables output if the supply switches to a prohibited mode.

3-40 REMOTE VOLTAGE SENSING

Details how remote sensing improves load voltage regulation by monitoring voltage at the load.

3-46 MODE SWITCHES

Explains rear-panel switches for configuring digital or analog programming modes.

3-49 HP-IB

Covers HP-IB connections, connectors, and compatibility with HP-IB systems.

3-54 MONITOR SIGNALS

Describes amplified voltage and current monitor outputs for remote indication.

3-56 PROTECTIVE CIRCUITS

Covers various protective actions like overrange, disabled, overvoltage, and error conditions.

3-65 LOCAL OPERATION

Details front-panel control operations, including output adjustment and display settings.

3-69 CONSTANT VOLTAGE OPERATION

Step-by-step guide to setting up the supply for constant voltage output.

3-71 CONSTANT CURRENT OPERATION

Step-by-step guide to setting up the supply for constant current output.

3-73 RETURN TO LOCAL

Explains how to return the supply to local control from HP-IB or remote inhibit states.

3-76 HP-IB OPERATION

General overview of operating the power supply using the HP-IB interface.

3-77 INTERFACE FUNCTIONS

Lists and describes the HP-IB interface functions implemented by the power supply.

3-80 SERVICE REQUEST

Explains how the power supply can request service from the controller via HP-IB.

3-84 SERIAL POLL

Details the serial poll process, including the serial poll register and its bit definitions.

3-85 PARALLEL POLL

Describes parallel poll functionality for retrieving data from multiple instruments simultaneously.

3-88 REMOTELOCAL

Explains the function for operating the supply in either local or remote control modes.

3-91 HP-IB ADDRESS SELECTION

Details how to set the HP-IB address using rear-panel switches.

3-97 POWER-ON SERVICE REQUEST

Describes enabling power-on service request capability via the rear-panel PON SRQ switch.

3-100 INITIAL CONDITIONS

Lists the default values the power supply initializes to upon power-on.

3-102 PROGRAMMING SYNTAX

Provides rules and syntax for programming the power supply via HP-IB commands.

3-105 NUMBERS SENT TO POWER SUPPLY

Explains how to format numbers for sending to the power supply, including notation types.

3-114 SEPARATORS FOR DATA SENT TO POWER SUPPLY

Details the use of commas and spaces as separators for HP-IB commands.

3-121 COMMAND TERMINATION

Explains how to terminate HP-IB command strings using line feed or semicolon.

3-122 TERMINATION FOR DATA SENT TO CONTROLLER

Describes how data returned to the controller is terminated with carriage return and line feed.

3-123 VOLTAGE SETTING

Details how to program output voltage using volts or millivolts, and how to read the setting.

3-127 CURRENT SETTING

Explains programming output current in amps or milliamps and how to read the setting.

3-131 OVP MEASUREMENT

Describes how to instruct the power supply to measure its OVP trip voltage.

3-132 SOFT LIMITS

Explains setting soft limits to define maximum accepted programming values for voltage and current.

3-135 DELAY

Details the delay function to mask mode changes or errors during output transitions.

3-141 OUTPUT ONOFF

Explains how to turn the power supply output on and off using specific commands.

3-145 FOLDBACK PROTECTION

Describes foldback protection setup and how it disables output if a specific mode is switched.

3-149 RESET

Explains how to reset the power supply output if disabled by OVP, foldback, or remote inhibit.

3-151 HOLD AND TRIGGER

Details the hold and trigger features for synchronizing output changes and implementing commands.

3-159 STORERECALL

Explains how to store and recall up to 16 complete power supply states for quick setup.

3-161 STATUS REGISTER

Describes the status register that reflects the present state of the unit's conditions.

3-165 ACCUMULATED STATUS REGISTER

Explains the accumulated status register for noting temporary or momentary conditions.

3-168 MASK AND FAULT REGISTERS

Details mask and fault registers for defining conditions that set the fault register and trigger faults.

3-176 SERVICE REQUEST

Explains how to enable/disable power supply's ability to request service for fault conditions.

3-180 CLEAR

Describes the CLEAR command to return the power supply to its power-on state.

3-183 ERROR

Explains how the power supply detects and indicates programming errors.

3-186 TEST

Details how to run power supply self-tests and interpret the results.

3-193 MODEL IDENTIFICATION

Explains how to obtain the power supply's model number and option information.

Section IV PRINCIPLES OF OPERATION

4-1 INTRODUCTION

Overview of the principles of operation for the HP 6038A power supply.

4-7 HP-IB BOARD

Details the HP-IB board, including transceivers and interface circuits.

4-11 Microprocessor and Clock Circuits

Explains the function of the microprocessor and clock circuitry within the instrument.

4-15 Data Bus Latches and Free-Run Jumper

Describes the data bus latches and the free-run jumper's role.

4-18 Address Decoding

Explains the address decoding logic used in the instrument's operation.

4-21 Memory Circuits

Details the memory circuits used for storing operational data and settings.

4-24 Start-Up Circuits

Describes the circuits responsible for initiating operation when power is applied.

4-26 Address Switches

Explains the function of address switches for configuration and selection.

4-29 Test LEDs

Details the purpose and function of test LEDs on the instrument.

4-31 Real-Time Clock

Describes the real-time clock functionality and its integration.

4-33 Serializer

Explains the serializer component and its role in data processing.

4-43 Fault Indicator (FLT) Circuit

Details the fault indicator circuit and its function in signaling errors.

4-46 Remote Inhibit (INH) Circuit

Explains the remote inhibit circuit for external control of the instrument's operation.

4-48 POWER SUPPLY INTERFACE (PSI) BOARD

Details the PSI board, including its isolation and control line functions.

4-52 Isolation

Describes the isolation features within the power supply interface.

4-54 Control Lines Output Port

Explains the control lines output port and its role in system communication.

4-56 Address Latches and Decoders

Details the address latches and decoders used for internal addressing.

4-59 Output Latches

Describes the output latches used for data storage and output.

4-62 Current and Voltage OACs

Explains the function of current and voltage OACs (Output Amplifier Controllers).

4-65 Analog Multiplexer

Describes the analog multiplexer used for signal selection and routing.

4-67 Successive Approximation A-to-D Converter

Details the A-to-D converter and its role in digitizing analog signals.

4-69 A-To-D Input Port

Explains the A-to-D input port for receiving analog signals.

4-72 Status Lines Input Port

Describes the status lines input port for receiving status information.

4-74 Identification Input Port

Explains the identification input port for instrument identification.

4-78 Power Clear

Details the power clear function for resetting the instrument.

4-80 FRONT PANEL BOARD

Describes the front panel board, including address latches and displays.

4-82 Address Latches and Decoders

Details address latches and decoders for the front panel interface.

4-84 Volts and Amps Output Ports and Displays

Explains the output ports and displays for voltage and current readings.

4-87 RPG and Latches

Describes the RPG (Remote Programming) function and associated latches.

4-90 Front-Panel Controls Input Port

Details the input port for front-panel controls and user interface.

4-92 Mode Indicators

Explains the function of mode indicators on the front panel.

4-94 OVP ADJUST CONTROL

Describes the OVP adjust control for setting the overvoltage protection trip level.

4-96 Power Clear

Details the power clear function for resetting the instrument.

4-98 POWER MESH AND CONTROL BOARD

Describes the power mesh and control board's architecture.

4-100 AUTORANGING POWER

Explains the principles of autoranging power supply operation.

4-102 BLOCK DIAGRAM OVERVIEW

Provides a high-level block diagram overview of the instrument's architecture.

4-110 SIMPLIFIED SCHEMATIC

Presents a simplified schematic diagram of the power supply's key circuits.

Section V MAINTENANCE

5-1 INTRODUCTION

Overview of the maintenance section, covering tests, calibration, and troubleshooting.

5-3 TEST EQUIPMENT REQUIRED

Lists the essential test equipment needed for maintenance procedures.

5-7 CALIBRATION AND VERIFICATION TESTS

Covers calibration procedures and operation verification tests for the instrument.

5-51 TROUBLESHOOTING

Provides guidance on diagnosing and resolving instrument malfunctions.

5-60 REPAIR AND REPLACEMENT

Details procedures for repairing the instrument and replacing components.

Section VI REPLACEABLE PARTS

6-1 INTRODUCTION

Overview of the section detailing replaceable parts for the instrument.

6-4 ORDERING INFORMATION

Provides information on how to order replacement parts.

Section VII COMPONENT LOCATION ILLUSTRATIONS AND CIRCUIT DIAGRAM

Appendix A 100 VAC INPUT POWER OPTION 100

Details the 100 VAC input power option and its specifications.

Appendix B LOGIC SYMBOLOGY

Explains the logic symbols used in the instrument's circuit diagrams.

Appendix D BLANK FRONT PANEL

Provides information or diagrams related to the blank front panel option.

Appendix E CONTROL INTERFACE INTERMEDIATE LANGUAGE (CIIL)

Describes the Control Interface Intermediate Language (CIIL) for programming.

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