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Hydac CS 1000 Series User Manual

Hydac CS 1000 Series
78 pages
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CS 1000 Series
ContaminationSensor
Operating and maintenance instructions CS 1000 &
Operation manual CoCoS 1000
English
Valid for firmware version V 1.28
Doc.: 3247149k / 2006-03-15

Table of Contents

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Hydac CS 1000 Series Specifications

General IconGeneral
BrandHydac
ModelCS 1000 Series
CategoryAccessories
LanguageEnglish

Summary

Foreword

Customer Service

Contact details for questions, suggestions, or technical problems.

Modifications to the Product

Information accuracy may change; notify about modifications.

Warranty

Refers to General Conditions of Sale and Delivery.

General Safety Precautions

Obligations and Liability

Basic prerequisites for safe operation and user responsibilities.

Explanation of Symbols and Warnings

Explains designations and symbols used in the manual.

Basic Symbols

Explains safety symbols and their meanings.

Proper/Designated Use

Defines the intended use of the Contamination Sensor (CS).

Improper Use

Prohibits any use deviating from the designated purpose.

Safety Devices

Instructions on checking and maintaining safety devices.

Informal Safety Precautions

General safety measures and checks for safe operation.

Emergency Procedures

Actions to take in an emergency situation.

Personnel Training and Instruction

Requirements for personnel operating the CS.

Normal Operation Safety Measures

Daily checks and operational safety measures.

Electrical Hazards

Safety precautions related to electrical components and work.

Maintenance and Servicing

Guidelines for maintenance, servicing, and inspection.

Modifications to the CS

Rules regarding modifications to the CS.

Cleaning and Disposal

Procedures for cleaning and disposing of materials.

Transportation, Packing, Storage

Transportation & Packing

How the CS is packed and how to handle it during transit.

Storage Instructions

Instructions for storing the CS properly.

Storage Conditions

Specifies temperature and humidity for storage.

Model Code and Product Identification

Model Code Label Details

Details on identifying the product via its label.

Scope of Delivery

Package Contents

Lists the items included in the CS 1000 package.

Description

Product Overview

Overview of the CS 1000 Contamination Sensor.

Usage Restrictions

Limitations and qualifications for using the CS with different fluids.

Dimensions (CS1x1x)

Technical dimensions for models without a display.

Dimensions (CS1x2x)

Technical dimensions for models with a display.

Connection Types

Describes pipe/hose and flange connection options.

Installation

Unpacking the Unit

Procedures for unpacking the CS unit.

Mechanical Mounting Options

Methods for physically mounting the CS unit.

Display Adjustability

How to adjust the CS1000 display orientation.

Hydraulic Installation Steps

Steps for connecting the CS to the hydraulic system.

Measurement Point Selection

Criteria for selecting an appropriate measurement point.

Flow Rate and Viscosity Characteristics

Graphs showing relationships between flow, pressure, and viscosity.

Hydraulic Connection Procedure

Step-by-step guide for hydraulic connection.

Electrical Installation

Electrical Block Diagram

Diagram illustrating the internal electrical connections.

Connection Cable Details

Details about the electrical connection cable and pin assignments.

Typical Wiring Diagrams

Diagrams for connecting the CS to power and a PC.

Measuring Modes

Mode M1: Continuous Measurement

Describes the continuous measurement mode.

Mode M2: Continuous Measurement and Switch

Describes continuous measurement with switching output.

Mode M3: Filter to Level and Stop

Describes mode for filter control and stopping.

Mode M4: Continuous Level Management

Describes mode for continuous contamination level management.

Mode M5: Single Measurement

Describes the single measurement mode.

Operation

Display and Keypad Elements

Explains the front panel display and buttons of the CS122x.

Keypad Locking

How to lock and unlock the keypad to prevent changes.

Modes and Menus Overview

Overview of operating modes and their respective menus.

Power Up Menu Configuration

Menu for basic settings upon power-up.

Measuring Menu Configuration

Menu for changing settings during operation.

Switching Output Behavior

Details on switching output behavior in different modes.

Switching Output Behavior (Mode 1/2)

How the switching output behaves in different modes.

Analog Output (ANAOUT)

SAE Classes Overview

Explains SAE values that can be output via analog.

SAE Signal Table

Correlates current/voltage to SAE classes or errors.

SAE A-D (SAEMAX) Output

Describes the SAE A-D class output.

SAE A/B/C/D Output

Describes SAE A/B/C/D class output.

Time-coded SAE Signals

Explains time-coded signals for SAE classes.

4-20 mA SAE Signal Output

Details the 4-20 mA signal output for SAE classes.

0-10 V SAE Signal Output

Details the 0-10 V signal output for SAE classes.

Continuous SAE Class Output

Continuous SAE class output.

SAE + T Signal Output

SAE+T signal with time-coded values.

Time-coded SAE+T Signals

Time-coded signal for SAE+T.

4-20 mA SAE+T Signal

4-20 mA signal for SAE+T.

0-10 V SAE+T Signal

0-10 V signal for SAE+T.

ISO Classes

ISO Classes Overview

Overview of ISO output values.

ISO Signal Table

Correlates current/voltage to ISO classes or errors.

Continuous ISO Class Output

Continuous ISO class output.

ISO Code (3-digit) Signal

Time-coded 3-digit ISO code signal.

4-20 mA ISO Code Signal

4-20 mA signal for ISO Code.

0-10 V ISO Code Signal

0-10 V signal for ISO Code.

ISO + T Signal Output

ISO+T signal with time-coded values.

4-20 mA ISO+T Signal

4-20 mA signal for ISO+T.

0-10 V ISO+T Signal

0-10 V signal for ISO+T.

Fluid Temperature (TEMP)

Temperature Output Correlation

Relationship between fluid temperature and output signal.

Temperature Conversion Table

Table correlating temperature to current/voltage.

RS-485 Interface

RS-485 Communication Details

Details on the RS-485 serial interface.

Condition Sensor Interface (CSI-D-5)

CSI-D-5 Package Contents

Lists items included with the CSI-D-5.

CSI-D-5 Connection Schematic

Diagram showing how to connect the CSI-D-5.

Power Adaptor Setup

Instructions for setting up the power adaptor.

Contamination Control Software (CoCoS 1000)

Software General Remarks

Information about the CoCoS 1000 PC software.

CoCoS 1000 System Requirements

Hardware and software requirements for CoCoS 1000.

Adaptor Box Driver Installation

Steps to install the driver for the adaptor box.

Installing CoCoS 1000 Software

Step-by-step guide to install the CoCoS 1000 software.

Using CoCoS 1000 Software

Instructions for launching and using CoCoS 1000.

Saving Measurement Results

How to save measurement data to a file on the PC.

Troubleshooting CoCoS 1000

Addresses issues like missing CS font during installation.

Removing and Disposal

CS Removal from Hydraulic System

Step-by-step instructions for removing the CS.

Disposal and Decommissioning

Guidelines for proper disposal and decommissioning.

Spare Parts and Accessories

Available Parts and Accessories

Lists available spare parts and accessories.

ISO 4406 and SAE AS 4059 Classes

ISO 4406:1999 Standard

Explains the ISO 4406:1999 standard for particle counts.

ISO 4406 Cleanliness Class Table

Table allocating particle counts to cleanliness classes.

SAE AS 4059 Standard

Explains SAE AS 4059 standard for cleanliness classes.

SAE AS 4059 Cleanliness Class Table

Table showing cleanliness in relation to particle concentration.

Status LED and Error Codes

LED Indicators and Error Codes

Explains the LED status indicators and error codes.

Factory Default Settings

Power Up Menu Defaults

Lists the factory default settings for the Power Up menu.

Measuring Menu Defaults

Lists the factory default settings for the Measuring menu.

Technical Data

General Data Specifications

General specifications like mounting, display, and IP class.

Hydraulic Data Specifications

Hydraulic specifications like pressure, flow rate, and viscosity.

Electrical Data Specifications

Electrical specifications like voltage, power, and interfaces.

Service Information

Recalibration and Repair Address

Information on shipping address for recalibration and repair.

Model Code Explanation

Model Code Structure and Options

Explains the model code structure and options.

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