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Hydac ContaminationSensor CS1220 VIMS User Manual

Hydac ContaminationSensor CS1220 VIMS
36 pages
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CS1000 series
ContaminationSensor
for VIMS™
SYSTEM
Operating and maintenance instructions
English
Documentation no.:
3478916
Edition: 15/07/2009
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Hydac ContaminationSensor CS1220 VIMS Specifications

General IconGeneral
TypeContamination Sensor
CategoryAccessories
ApplicationHydraulic and lubrication systems
Current consumptionMax. 100 mA
Operating temperature-20°C to +60°C
Housing materialStainless steel
WeightApprox. 1.5 kg
Measuring principleLight extinction
Particle size range4 µm(c) to 70 µm(c)
Light sourceLaser diode
Output Signal4...20 mA
Operating voltage10-30 VDC
Fluid temperature range-20°C to +80°C
Protection classIP67
ConnectionM12
CommunicationModbus RTU

Summary

Preface

Technical Support

Contact technical sales for product questions, including model/type designation and serial number.

Product Modification and Warranty

Information validity after changes; warranty based on general terms and conditions.

Using the Documentation

Guide on how to find information in the manual and its structure.

General Safety Guidelines

Obligations and Liability

Defines user responsibilities, safe handling, and exclusions of liability.

Symbols and Warnings Explanation

Explains hazard symbols (DANGER, WARNING, CAUTION, NOTICE) and designations used.

Intended and Improper Use

Defines correct usage and lists examples of misuse, including basic symbols.

Informal Safety Precautions

Notes on maintaining safety guidelines and checking connectors/lines.

Personnel Training and Operation

Training and Instruction of Personnel

Specifies personnel qualifications required for operation and maintenance.

Storing the ContaminationSensor

Storage Conditions

Specifies temperature and humidity requirements for storing the sensor.

Interpreting the Type Label

Type Label Details

Explains the information found on the product's identification label.

Checking Scope of Delivery

Included Items

Lists the components included in the CS1000 package.

CS1220 VIMS Features and Restrictions

CS1220 VIMS Features

Details the capabilities and specifications of the CS1220 VIMS sensor.

CS1000 Restrictions on Use

Lists prohibited fluids and operating conditions for the CS1000.

Dimensions and Hydraulic Connections

CS1x1x Dimensions

Provides physical dimensions and measurements for the CS1x1x model.

Hydraulic Connection Types

Describes how to connect the sensor to hydraulic systems, including flange types.

Fastening and Mounting

Details procedures for physically attaching the CS1000 to a system.

CS1000 Hydraulic Installation

Specific instructions for installing the CS1000 in hydraulic systems.

Selecting the Measurement Point

Correct Measurement Point Selection

Guides on choosing an optimal location for accurate real-time readings.

Flow Rate and Viscosity Characteristics

Flow Rate, Differential Pressure, Viscosity

Presents charts showing relationships between flow, pressure, and fluid viscosity.

Hydraulic Connection Procedure

Step-by-step guide for connecting the CS1000 to the hydraulic system.

Electrical Connection

Pin Assignment

Details the function of each pin on the sensor's connector.

Cable Assignment and Color Coding

Explains the wiring and color codes for HYDAC accessory cables.

Measurement Modes

Mode M1: Continuous Measurement

Describes the primary measurement mode and its application.

mTIME: Measuring Period

Specifies the duration of the measurement cycle.

Analog Output Signals

ISO Signal (Pins 2, 6, 7)

Details voltage outputs corresponding to ISO contamination classes.

Status Signal (Pin 8)

Explains voltage outputs for different operational statuses of the CS1000.

Status Messages and Indicators

Status LED / Display

Describes LED blink codes, output signals, and corresponding statuses/actions.

Decommissioning, Disposal, and Spare Parts

Taking the CS1000 Out of Operation

Step-by-step guide for safely removing the sensor from service.

Disposing of CS1000

Instructions for proper disposal of the sensor and its components.

Spare Parts and Accessories

Lists common spare parts and accessories with part numbers.

Cleanliness Classes Overview

ISO 4406:1999 Standard

Explains the ISO 4406:1999 standard for particle contamination measurement.

ISO 4406 Classification Table

Provides a table mapping particle counts to ISO cleanliness classes.

ISO Code Example and Modifications

Illustrates ISO codes and details modifications to ISO 4406 standards.

Application Settings and Defaults

Power Up Menu Settings

Lists default and application values for the power-up configuration menu.

Measuring Menu Settings

Lists default and application values for the measuring configuration menu.

Technical Data

General Data

Summarizes general technical specifications like mounting, temperature, and weight.

Electrical Data

Provides electrical specifications including connection, voltage, and power consumption.

Recalibration and Customer Service

Recalibration Recommendation

Advises on the recommended frequency for sensor recalibration.

Customer Service Contact

Provides the shipping address for recalibration and repair services.

Model Code Explanation

Decoding the Model Code

Explains how to interpret the different parts of the product's model code.

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