EasyManua.ls Logo

Hydac CS1000 series User Manual

Hydac CS1000 series
136 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
CS1000 series
ContaminationSensor
Operation and Maintenance Instructions
German (Original Instructions)
Valid from:
- Firmware version V 3.00
- Hardware index F
- Serial number: 0002S01515K0004000
Keep for future reference.
Document no.: 3764916d

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Hydac CS1000 series and is the answer not in the manual?

Hydac CS1000 series Specifications

General IconGeneral
SeriesCS1000
CategoryAccessories
Measuring principleLight extinction
Housing materialStainless steel
Protection classIP65
ApplicationOffline oil analysis, condition monitoring of oils
Fluid compatibilityMineral oils, synthetic oils
Particle size range4 µm (c), 6 µm (c), 14 µm (c), 21 µm (c)
Measuring rangesISO 4406, NAS 1638, SAE AS4059
Storage temperature-20 to +70 °C
Power supply24 V DC
InterfacesRS-232
Electrical connectionM12 connector
Operating temperature range0…100 °C

Summary

Imprint

Foreword

Technical Support

Contacting HYDAC for product questions and required information.

Warranty

Reference to HYDAC FILTER SYSTEMS GMBH delivery terms for warranty.

Using the documentation

Guidance on locating specific information within the manual using TOC.

Safety Information

Hazard symbols

Explanation of symbols indicating hazards to persons, property, or environment.

Signal words and their meaning

Definitions of DANGER, WARNING, CAUTION, and NOTICE signal words.

Improper Use or Use Deviating from Intended Use

Details hazards and damage risks associated with non-intended sensor operation.

Qualifications of personnel / target group

Specifies requirements for personnel operating or working with the sensor.

Storing the sensor

Decoding the type label

Explains how to identify product details from the model code label.

Checking the scope of delivery

CS1000 Characteristics

CS1x1x dimensions (without display)

Technical drawings showing physical dimensions for the CS1x1x model.

CS1x2x dimensions (with display)

Technical drawings showing physical dimensions for the CS1x2x model.

Fastening/Mounting the sensor

Hydraulic sensor connection

Selecting connection type according to sensor type

Overview of available connection types for the sensor.

Selecting measurement location at the hydraulic systems

Guidelines for choosing an optimal installation point for accurate readings.

Connecting hydraulic sensor

Step-by-step instructions for connecting the sensor to the hydraulic system.

Electrical connection of sensor

Pin assignment

Details the function of each pin in the sensor's connector.

Connection cable - Assignment / Color coding

Explains the wiring color codes for the sensor's connection cable.

Setting the measuring mode

Mode M1: Continuous measurement

Describes Mode M1 for standalone sensor operation with display and analog output.

Mode M2: Continuous measurement and switching

Details Mode M2 for continuous monitoring with alarm and switching outputs.

Mode M3: Filter to cleanliness class and stop

Explains Mode M3 for controlling a filter unit based on cleanliness levels.

Mode M4: Filter to continuously monitor cleanliness class

Describes Mode M4 for automated control of filtration units based on limits.

Mode "SINGLE": Single measurement

Explains Mode "SINGLE" for performing a single, standalone measurement.

Operating the CS1x2x sensor using the keypad

Function of the Keys

Explains the purpose and operation of each button on the sensor's keypad.

Measured variables on the display

Shows how ISO, SAE, and NAS cleanliness classes are displayed.

Service variables on the display

Explains how flow rate, analog output, drive, and temperature are displayed.

Activate / deactivate keypad lock

Instructions for locking and unlocking the sensor's keypad to prevent accidental changes.

PowerUp Menu

Measuring Menu (CS12xx)

Measuring Menu (CS 13xx)

Overview of menu structure

Menu CS 12xx (ISO 4406:1999 and SAE)

Visual representation of the menu hierarchy for CS 12xx models.

Menu CS 13xx (ISO 4406:1987 and NAS / ISO4406:1999 und SAE 4059)

Visual representation of the menu hierarchy for CS 13xx models.

Using switching output

Mode M1: Continuous measurement

Explains the purpose and function of the switching output in Mode M1.

Mode M2: Continuous measurement and switching

Describes the switching output behavior in Mode M2 for control applications.

Mode M3: Filter to cleanliness class and stop

Details switching output function in Mode M3 for pump control.

Mode M4: Filter to continuously monitor cleanliness class

Explains switching output usage in Mode M4 for maintaining cleanliness limits.

Setting limit values

Reading the analog output

Analog output signal types

Details the 4-20 mA and 2-10 V analog output types based on model code.

SAE - classes acc. to AS 4059

Explains how SAE classes are read via analog output and provides current/voltage mappings.

ISO code according to ISO 4406:1999

Explains ISO values read via analog output and provides current/voltage mappings.

NAS 1638 - National Aerospace Standard (CS 13xx only)

Explains NAS values for CS 13xx and provides current/voltage mappings.

Fluid temperature TEMP

Explains current/voltage ranges based on fluid temperature and provides conversion formulas.

Status Messages

Status LED / Display

Details the meaning of LED status codes and display messages for normal operation.

Error

Lists error codes, their meanings, remedies, and associated error numbers.

Exceptions Errors

Details error conditions like no display, firmware error, and communication error.

Analog Output Error Signals

Explains how measured value signals are output during error states with examples.

Connecting CSI-D-5 (Condition Sensor Interface)

Connecting the sensor to a RS485 Bus

Reading out / setting the sensor via the RS485 bus

Evaluating/Reading measurement reports with FluMoS

Performing maintenance

Calibrating the sensor

Recommends sensor recalibration every 2-3 years by HYDAC-certified service.

Decommissioning the sensor

Step-by-step guide for safely disconnecting and removing the sensor.

Spare Parts and Accessories

Technical Data

General data

Summarizes mounting position, self-diagnostics, display, measured variables, and accuracy.

Hydraulic data

Covers operating pressure, connection types, flow rate, and viscosity range.

Electrical data

Details connection plug, power supply, power consumption, and analog/switching outputs.

Annex

Checking/resetting default settings

Lists default settings for PowerUp and Measuring menus.

Model code

Explains the structure and meaning of the CS1000 model code for configuration.

Cleanliness classes - brief overview

Introduces ISO 4406:1999 cleanliness standards and particle count assignments.

Cleanliness class - SAE AS 4059

Explains SAE AS 4059 cleanliness standards and provides particle count tables.

Cleanliness class - NAS 1638

Explains NAS 1638 cleanliness standards and provides particle concentration tables.

Glossary

Provides definitions for terms like Single measurement, Measuring point, and Measurement duration.

Explanation of terms and abbreviations

Lists and defines common abbreviations and terms used in the manual.

Related product manuals