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Hypertherm HyPrecision Predictive P-15 - User Manual

Hypertherm HyPrecision Predictive P-15
231 pages
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HyPrecision Predictive™ Waterjet Pumps
P-15 / P-30 / P-50 / P-50S / P-60S / P-75S
Operator Manual
810120 | Revision 0 | English

Table of Contents

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Hypertherm HyPrecision Predictive P-15 Specifications

General IconGeneral
BrandHypertherm
ModelHyPrecision Predictive P-15
CategoryWater Pump
LanguageEnglish

Summary

Pump Information

Warranty

Waterjet Product Warranty

Specifies warranty coverage periods and conditions for Hypertherm waterjet products.

Disclaimer

States that product information is subject to change without notice and may contain errors.

Product Stewardship

National and Local Safety Regulations

Emphasizes the precedence of national/local safety regulations over product instructions.

Certification Test Marks

Explains the meaning and validity of certification test marks on products.

Environmental Stewardship

Hypertherm Products: Waste and Recycling

Provides guidance on environmentally sound disposal and recycling of Hypertherm products.

Chemical Handling and Usage

Discusses the importance of MSDS/SDS for chemical safety and compliance.

Particle Emission and Waste Water Quality

Advises seeking expert advice on material properties and environmental regulations.

Safety

User Qualification and Training

Outlines the necessary qualifications and training for equipment operators.

Emergency Medical Information and Treatment

Provides critical information for medical response to high-pressure waterjet injuries.

Symbols and Marks

Information and Symbols

Explains various safety symbols and their meanings.

Symbols and Marks Found on the Equipment

Details safety symbols and hazard warnings found directly on the equipment.

Measurements

Explains measurement units used in the manual and their conversions.

Section 1 Terminology

Section 2 Product Description

Flow of Water and Hydraulic Fluid

Illustrates the typical flow paths of water and hydraulic fluid through the system.

Cooling Loop

Explains the function and components of the pump's cooling system.

Pump Exterior

Details the external view and accessible panels of the pump.

Pump Interior

Describes the components located inside the pump housing.

Section 3 Optional Equipment

Section 4 Operation

Safety

Critical safety precautions to be followed during pump operation.

Do a Preoperation Inspection

Steps to perform before starting the pump to ensure safe operation.

Turn On the Utilities

Procedure for powering up the necessary utilities for the pump.

Use the Controls

Explains the function of the operation panel and its controls.

Operator Interface: Operation Screens

Describes the functions and displays of the pump's operator interface screens.

Operate the Pump Remotely

Instructions for controlling the pump from a remote location.

Operate the Pump Locally

Steps for operating the pump directly from the local control panel.

Stop the Pump

Procedures for safely stopping the pump, including emergency shutdown.

Section 5 Preventive Maintenance

Safety

Critical safety precautions to be observed during preventive maintenance.

Benefits of Preventive Maintenance

Explains the advantages of performing regular preventive maintenance.

Training

Outlines training requirements for personnel performing maintenance.

Tools

Lists recommended and necessary tools for maintenance procedures.

Preventive Maintenance Schedule

Details the recommended maintenance intervals based on operating hours.

General

General maintenance tasks and procedures applicable to the equipment.

Examine and Clean the Equipment

Instructions for regular cleaning and inspection of the pump and its components.

Examine the Pump for Leaks or Damage

Procedure for checking the pump for leaks and any signs of damage.

Electrical System

Maintenance and checks related to the pump's electrical components.

Hydraulic System

Maintenance tasks and checks for the pump's hydraulic system.

Low-Pressure Water System

Maintenance procedures for the low-pressure water components.

High-Pressure Water System: Intensifier

Prepare to Do Maintenance on the Intensifier

Steps to prepare the intensifier for maintenance and disassembly.

Disassemble the Intensifier

Instructions for taking apart the intensifier assembly.

High-Pressure Water System: Bleed-down Valve

Remove the Bleed-down Valve from the Pump

Steps to detach the bleed-down valve from the pump.

Disassemble the Bleed-down Valve

Instructions for taking apart the bleed-down valve components.

Assemble the Bleed-down Valve

Steps to reassemble the bleed-down valve.

Install the Bleed-down Valve

Procedure for reinstalling the bleed-down valve onto the pump.

Start the Pump After Maintenance

Operator Interface: Maintenance Screens

Primary Maintenance Screen

Overview of the main screen for accessing maintenance functions.

Move the Plunger

Instructions for manually positioning the intensifier plunger.

Start the Pump After Maintenance

Procedure to start the pump after maintenance tasks are completed.

Prepare for Storage

Steps required to prepare the pump for long-term storage.

Record Maintenance

How to log maintenance activities using the operator interface.

Section 6 Parts Lists

Tools

Lists tools included in the standard kit and other necessary tools.

Maintenance Kits

Details the contents of various maintenance and repair kits.

Replacement Parts

Lists specific replacement parts for different systems of the pump.

Section 7 Troubleshooting

Safety

Critical safety warnings and precautions for troubleshooting procedures.

Normal Status

Describes the expected status indicators during pump operation.

Alarms

Explains the different alarm conditions, their causes, and indicator lights.

Warnings

Lists common warning messages and their potential causes.

Faults

Details fault codes, their descriptions, and troubleshooting steps.

Intensifier Problems

Addresses issues related to the intensifier's operation, such as overstroke.

Hydraulic Fluid

Discusses hydraulic fluid properties and troubleshooting related to temperature.

Water

Troubleshooting issues related to water supply pressure and quality.

Seal Maintenance Indicator (SMI)

Explains the function of the SMI and related alarms for seal monitoring.

Operator Interface

Troubleshooting tips related to the operator interface displays and alarms.

A Warning or a Fault Occurs During the Start Sequence

Common issues and troubleshooting steps during the pump's start sequence.

The Pump Makes Noise During Operation

Diagnosing and resolving unusual noises during pump operation.

Controller Problems

Troubleshooting issues related to the pump's controller and I/O status.

Section 8 Pump Specifications

All HyPrecision Pump Models

General specifications applicable to all HyPrecision pump models.

Environmental Conditions

Recommended environmental operating and storage conditions.

Hydraulic Fluid

Information regarding the type, capacity, and operating temperature of hydraulic fluid.

Utilities

Requirements for electrical power, supply water, and compressed air.

HyPrecision P-15

Specific dimensions, weights, and electrical/water specifications for the P-15 model.

HyPrecision P-30

Specific dimensions, weights, and electrical/water specifications for the P-30 model.

HyPrecision P-50

Specific dimensions, weights, and electrical/water specifications for the P-50 model.

HyPrecision P-50 S

Specific dimensions, weights, and electrical/water specifications for the P-50S model.

HyPrecision P-60 S

Specific dimensions, weights, and electrical/water specifications for the P-60S model.

HyPrecision P-75 S

Specific dimensions, weights, and electrical/water specifications for the P-75S model.

Orifices

Details orifice sizes in both metric and imperial units for different pump models.

Torque Values

Recommended torque values for fasteners and fittings.

Section 9 Installation

Safety

Crucial safety warnings and precautions for the installation process.

Buyer Responsibilities

Outlines the obligations of the buyer during equipment installation.

Requirements

Specifies environmental, cooling, and hydraulic fluid requirements for installation.

Receive and Unpack the Equipment

Instructions for safely receiving and unpacking the pump and its components.

Install the Pump

General steps for physically installing the HyPrecision waterjet pump.

Install the Optional Equipment

Procedures for installing optional accessories like heat exchangers and boost pumps.

Make the Utility Connections

Guidance on connecting compressed air, water lines, and hoses to the utility panel.

Do the First Start

Procedure for the initial startup of the pump after installation or maintenance.

Operator Interface: Adjustment Screens

How to use the operator interface to adjust system configuration.

Remote Operation

Information on connecting the pump for remote control via external devices.

Storage

Instructions on how to properly store the equipment.

Section 10 Technical Drawings

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