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General| Brand | Hypertherm |
|---|---|
| Model | DynaMAX 550P |
| Category | Water Pump |
| Language | English |
Identifies the type of equipment as a waterjet pump.
Indicates this document is for operating the equipment.
Provides information believed reliable but subject to change.
Details warranty coverage periods for waterjet products.
Highlights the precedence of national and local safety regulations.
Explains certification marks and their meaning.
Discusses variations in national safety and performance standards.
Addresses systems incorporating Hypertherm products as part of larger machinery.
Guidance on environmentally responsible disposal of products and parts.
Information regarding material cutting emissions and water quality.
Details on material safety data sheets and chemical labeling requirements.
Information on accessing Hypertherm manuals online and in print.
Requirements for personnel operating or maintaining the equipment.
Recommended medical response for high-pressure waterjet injuries.
General safety precautions for various equipment activities.
Explanation of common symbols used in the manual.
Identification of safety symbols and labels on the equipment.
Diagrams illustrating the typical flow paths of fluids.
Explanation of the system for maintaining hydraulic fluid temperature.
Description and labeling of the external components of the pump.
Details on the SMI system for monitoring seal leaks and status.
Location and function of the electrical enclosure.
Overview of the pump's operator interface screens and functions.
Description of the buttons and controls on the operation panel.
Location and purpose of the dirty water container.
Description of the intensifier, attenuator, and bleed-down valve.
Explanation of the intensifier's function and components.
Details on the attenuator's role in pressure regulation.
Description of the bleed-down valve's function and operation.
Description of internal components like the water accumulator and filters.
Description of the primary motor and its related components.
Information about the hydraulic fluid tank, sight gauge, and drain valve.
Description of the water manifold and its associated valves and sensors.
Details on the optional electrical heat exchanger.
Explanation of the electrical interlock system for safety.
General safety guidelines to be followed during operation.
Instructions on operating the pump using its controls.
Description of the operation panel buttons and indicator lights.
Overview of the operator interface elements and functions.
Explanation of intensifier status and stroke rate indicators.
Details on controlling and adjusting the intensifier.
Description of the primary operation screen and its controls.
Procedure for starting the pump at the start of a shift.
Steps for cleaning and visually inspecting the pump.
Procedure for assessing the quality of the hydraulic fluid.
Steps to turn on essential utilities before starting the pump.
Procedure for starting the pump's primary motor and systems.
Procedure to verify the functionality of the emergency stop button.
Steps to inspect the pump for leaks and physical damage.
Instructions for reading and interpreting low-pressure water gauges.
Procedure to check the hydraulic filter status indicator.
Instructions for verifying the hydraulic fluid level.
Steps for controlling the pump from a remote source.
Procedure for safely stopping the pump during normal operation.
Instructions for operating the pump using its local controls.
Guidance on choosing between cut and pierce pressure modes.
Instructions for adjusting the target water pressure via the interface.
Procedure for using the emergency stop button.
Procedure for shutting down the pump at the end of operations.
Information on pumps with dual intensifier capabilities.
Steps for switching between redundant intensifiers.
General safety precautions relevant to maintenance tasks.
Advantages of performing scheduled maintenance on the pump.
Requirements and reasons for retraining maintenance personnel.
Information and identification of tools used for maintenance.
A table outlining maintenance tasks and their recommended intervals.
General guidelines for work area cleanliness and maintenance coordination.
Procedures for regular inspection and cleaning of the equipment.
Detailed inspection steps for leaks and physical damage on the pump.
Maintenance checks for the pump's electrical system components.
Maintenance procedures for the pump's hydraulic system.
Instructions for checking the hydraulic filter status indicator.
Procedure for verifying and maintaining the hydraulic fluid level.
Steps to assess the condition and quality of the hydraulic fluid.
Procedure for replacing the hydraulic filter.
Instructions for draining and refilling the hydraulic fluid.
Procedure for lubricating the primary motor's bearings.
Maintenance procedures for the low-pressure water system.
Inspection of transport tubes for correct routing and condition.
Procedure for cleaning the SMI tubes to ensure accurate readings.
Instructions for replacing the SMI tubes.
Procedure for checking and adjusting air pressure in the accumulator tank.
Instructions for monitoring low-pressure water gauges.
Maintenance procedures related to the air cooler.
Procedure for cleaning the external air side of the cooler.
Procedure for cleaning the internal hydraulic fluid side of the cooler.
Maintenance tasks related to the low-pressure water system.
Instructions for replacing the water filters.
Procedure for testing the quality of the water supplied to the system.
Maintenance procedures specific to the intensifier.
Steps to prepare the intensifier for maintenance procedures.
Detailed instructions for disassembling the intensifier.
Procedure for removing specific intensifier components.
Steps for removing the high-pressure end cap from the intensifier.
Procedure for removing cylinder and check valve assemblies.
Steps for removing the plunger bearing and seal housing.
Procedure for removing the indicator pin assembly.
Instructions for repairing check valves and low-pressure poppets.
Procedure for repairing high-pressure cylinders.
Step-by-step guide for assembling the intensifier.
Details on repairing the hydraulic center section.
Procedure for installing the indicator pin assembly.
Steps for installing the seal housing and plunger bearing.
Procedure for installing key high-pressure components.
Steps for installing the high-pressure end caps.
List of tools included in the DynaMAX 5-series standard tool kit.
Catalog of available maintenance and repair kits.
List of optional equipment and part numbers.
List of common replacement parts for the pump.
Part number for the pump's top cover.
List of high-pressure fittings and their part numbers.
List of lubricants and antiseize compounds with part numbers.
Part numbers for electrical system components like switches and cards.
List of hydraulic system components and their part numbers.
Part numbers for components within the low-pressure water system.
List of parts for the high-pressure water system.
Part numbers for the intensifier's high-pressure end components.
General safety guidelines for troubleshooting procedures.
General advice for troubleshooting and maintenance records.
Description of normal operating conditions and indicators.
Information on how the controller signals and displays alarms.
Categorization of alarms based on beacon light, intensifier, and motor status.
List of common warnings, their causes, and solutions.
Description of fault conditions that cause the pump to shut down.
Troubleshooting specific to the intensifier unit.
Identification and resolution of leaks within the system.
Troubleshooting issues related to intensifier overstroke conditions.
Causes and solutions for premature wear of high-pressure seals.
Troubleshooting problems related to hydraulic fluid.
Information on hydraulic fluid temperature alarms and causes.
Troubleshooting causes of unusual noise during pump operation.
Troubleshooting issues related to low-pressure water supply.
Troubleshooting and alarms related to the Seal Maintenance Indicator.
Information on controller errors and input-output status.
Description of controller inputs and outputs for troubleshooting.
General specifications applicable to all DynaMAX 5-series pumps.
Operating and storage environmental parameters for the pumps.
Specifications for the type and capacity of hydraulic fluid used.
Information on electrical power and supply water requirements.
Details on the pump's electrical power requirements and characteristics.
Specifications for the quality and temperature of supply water.
Recommended water quality parameters (pH, silica, hardness, TDS).
Specifications for the required compressed air pressure.
Detailed specifications for the DynaMAX 550P model.
Physical dimensions and weight specifications for the pump.
Electrical specifications including voltage and current ratings.
Water flow and pressure specifications for the pump.
Detailed specifications for the DynaMAX 560P model.
Detailed specifications for the DynaMAX 575P model.
Specifications for the orifices used in the waterjet system.
General guidelines and maximum torque values for fasteners.
Information regarding fasteners used on hydraulic and high-pressure parts.
Torque values for specific fasteners coated with antiseize lubricant.
Procedure for correctly installing a flange connection.
General information and torque specifications for fittings.
Torque values for NPT hydraulic fittings.
Torque specifications for NPT fittings.
Torque specifications for Steel JIC 37° fittings.
Guidelines for installing SAE O-ring boss fittings.
Torque specifications and installation guidelines for high-pressure water fittings.
Procedure for installing a gland nut on high-pressure fittings.
Information regarding low-pressure water connections.
Essential safety guidelines for the installation process.
Obligations of the buyer during equipment installation.
General requirements for pump installation and environmental considerations.
Recommendations for selecting a suitable installation location.
Guidelines and recommendations for the pump's cooling system.
Specifications and considerations for hydraulic fluid during installation.
Requirements for compressed air used in the system.
Information regarding electrical power, supply water, and water quality.
Details on connecting the pump to electrical power sources.
Guidelines for connecting and ensuring the quality of supply water.
Importance of water quality and testing procedures.
Procedure for receiving, inspecting, and unpacking the pump.
General steps for physically installing the pump.
Instructions for leveling the pump unit for proper operation.
Procedure for installing the optional pump-mounted plumbing kit.
Steps for installing the optional external heat exchanger.
Detailed instructions for connecting water, air, and hydraulic lines.
Procedure for checking the hydraulic fluid level before operation.
Instructions for connecting the pump to the electrical power supply.
Procedure for the initial startup of the pump.
Steps to perform a final inspection before operating the pump.
Procedure for turning on essential utilities for pump operation.
Procedure to verify correct motor rotation direction.
Procedure to verify correct heat exchanger fan motor direction.
Procedure for turning on the pump for operation.
Instructions for adjusting the boost pump pressure.
Procedure for checking air pressure in the water accumulator tank.
Procedure to flush the system and remove debris.
Overview of the operator interface adjustment screens.
Section detailing various pump adjustment settings.
Display of pump model, voltage, frequency, and software version.
Configuration of timers for the pump's start procedure.
Settings for adjusting pressure increments and maximum limits.
Settings for remote analog pressure and Modbus communication.
Configuration of timers for pump idle, cooling, and boost pump shutdown.
Settings for pump fault reminders and monitoring.
Configuration and behavior settings for the SMI system.
Instructions for setting the system time and date.
Settings for engaging, disengaging, and controlling the intensifier.
Display and configuration of water manifold and hydraulic pressures.
Information on using the microSD card for program and log storage.
Connecting the pump for remote operation via CNC or other devices.
Guidance on preparing the equipment for storage.
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