Why is the Hypertherm HyPrecision 50S Water Pump surface hot?
The surface of the Hypertherm Water Pump can get hot because the fittings may not be tightened properly. To prevent burns, do not touch a hot surface.
How to find leaks in a Hypertherm HyPrecision 50S Water Pump?
To find leaks in the Hypertherm Water Pump, use a piece of cardboard or other solid material to locate them.
How to handle dangerous voltage in Hypertherm HyPrecision 50S?
To reduce the risk of serious injuries or death when dealing with dangerous voltage in the Hypertherm Water Pump, wear approved protection and follow safety recommendations when working with electricity.
General| Brand | Hypertherm |
|---|---|
| Model | HyPrecision 50S |
| Category | Water Pump |
| Language | English |
Details warranty coverage for various Hypertherm waterjet products, including pumps.
National and local safety regulations take precedence over product instructions.
Identifies certification test marks from accredited laboratories and their meaning.
Applies to HyPrecision models; details conformity to EU Directives and testing.
Explains how national standards (voltage, language, EMC) affect product certification.
Discusses responsibilities for systems integrating Hypertherm equipment with other machinery.
Details responsible disposal of Hypertherm equipment and parts according to regulations.
Explains MSDS/SDS, hazard communication, and GHS for chemical safety.
Addresses guidance on material properties and local regulations for installation sites.
All users must read and understand instructions before operation, installation, or maintenance.
Details high-pressure injection injuries, symptoms, and recommended immediate medical treatment.
Explains the meaning of various warning symbols used on the equipment and in manuals.
Lists and explains symbols and abbreviations commonly found on the equipment's data plate.
Details external components of the pump, including the gauge panel and control knobs.
Describes the fittings on the rear utility panel for water and coolant line connections.
Introduces the primary systems of the pump: electrical, hydraulic, water, and cooling.
Details the pump's AC and DC power sources, end-of-travel sensing, and primary motor.
Describes the stack light, operator interface, disconnect lever, and operation panel.
Explains the hydraulic fluid path, including the tank, manifold, and cooling loop.
Details the shift valve and relief valve that direct hydraulic fluid flow.
Explains how the intensifier uses hydraulic fluid and water to create high-pressure water.
Describes gauges and solenoids for controlling hydraulic pressure and flow.
Controls water pressure by limiting minimum and maximum hydraulic fluid pressure.
Explains the function of the cooling loop in maintaining optimal hydraulic fluid temperature.
Describes the supply water path, boost pump, filters, and accumulator.
Details the intensifier, attenuator, bleed-down valve, and high-pressure water flow.
Lists available voltage configurations for the HyPrecision pumps.
Describes the optional air cooler for air-cooled systems and its function.
Explains the electronically controlled back pressure adjustment for pump compensation.
Describes the benefit of a second intensifier for reducing downtime.
Crucial safety warnings for operating the HyPrecision pump, including high-pressure hazards.
Introduces the electrical enclosure components and the operator interface for pump control.
Details the CONTROLS ON button, LOCAL/REMOTE switch, and EMERGENCY STOP button.
Check for leaks, damage, and proper setup before starting the pump.
Step-by-step instructions for starting the pump locally via the operator interface.
Instructions for operating the pump from a remote source, like a CNC controller.
Guides the user through operating the pump using the operator interface and its screens.
Explains the primary screen layout, including Pump off, Pump on, and Cooling mode symbols.
Details how to enable cooling mode, which runs the pump with the intensifier disabled.
Explains how to select pierce-pressure mode or cut-pressure mode for operation.
Describes using control knobs to adjust water pressure for cutting and piercing.
Details adjusting pressure settings via the operator interface for proportional control valves.
Explains how status indicators (green/red) show enabled or disabled states of components.
Overview of the settings screen, including intensifier, date/time, pump, and SD card options.
Allows enabling/disabling intensifier and hydraulic pump, and changing overstroke percentage.
Instructions for setting the current date and time, and configuring date format.
Accesses system settings, pump configuration, and pressure adjustment settings.
Details enabling Modbus TCP over Ethernet for pump control.
Indicates that this feature is not used for most applications.
Information required for remote operation via a computer network.
Explains the use of the SD card for storing programs and logging alarm files.
Allows users to log and track maintenance performed on the pump and intensifier.
Categorizes maintenance reasons for logging purposes, saved as CSV on SD card.
Shows recent alarms and their occurrence times, useful for troubleshooting.
Displays controller inputs and outputs, with green for enabled and red for disabled.
Instructions for controlling the pump's functions (ON/OFF, Cooling) from a remote source.
Details how to use the EMERGENCY STOP button to immediately shut down the pump.
Steps for stopping the pump during normal operation, excluding emergency stops.
Covers steps for a complete shutdown, including power and water isolation.
Highlights advantages like improved reliability, extended life, and reduced downtime.
Crucial safety warnings and procedures to follow before performing maintenance.
Employer's responsibility to provide training for maintenance and repair activities.
Provides practical advice for keeping the work area clean and managing records.
Defines recommended maintenance intervals for general, electrical, and hydraulic systems.
Specifies maintenance intervals for intensifier components like check valves and seals.
Lists special tools required for maintenance, including seal installation tools.
Specifies maintenance intervals for the bleed-down valve.
Includes examining equipment for leaks or damage before every work shift.
Covers checking emergency stop buttons and examining cords/plugs for damage.
Includes checking the hydraulic fluid indicator and replacing the hydraulic filter.
Instructions for checking the fluid level using the sight gauge and adding fluid if needed.
Guides on checking fluid color and odor; contact supplier for detailed reports.
Procedure for measuring fluid temperature using an infrared thermometer.
Steps for adjusting temperature in water-cooled systems via heat exchanger or valve.
Step-by-step guide for removing and installing a new hydraulic filter.
Combines several maintenance tasks: fluid replacement, filter, cap, and strainer changes.
Involves checking low-pressure water gauges and replacing water filters.
Procedure for checking and adjusting the air pressure in the water accumulator tank.
Step-by-step instructions for replacing the three water filter cartridges.
Procedure for testing Total Dissolved Solids (TDS) in the water supply.
Details accessing and servicing various intensifier assemblies at specified intervals.
Outlines essential safety steps and procedures before performing intensifier service.
Instructions for removing the output adapter and the poppet assembly from the check valve.
Steps to remove the high-pressure end cap, including removing stud nuts.
Details disassembly of the cylinder, check valve, and related components.
Instructions for removing the seal housing, backups, and plunger bearing.
Steps for removing the indicator pin cap, spring, and pin.
Procedure for lapping worn check valves and low-pressure poppets.
Instructions for repairing defects in high-pressure cylinders using lapping paper.
General guidance for intensifier assembly, including safety and part cleanliness.
Details on servicing the hydraulic center section, which requires special tools.
Steps for installing the indicator pin, spring, cap, and related components.
Instructions for installing seals, backups, and the plunger bearing.
Guides the installation of critical high-pressure components and seals.
Steps for installing the high-pressure end caps, including torquing stud nuts.
Instructions for installing the output adapter, poppet seat, spring, and poppet.
Lists part numbers and descriptions for standard and premium intensifier repair kits.
Lists various other parts including lubricants, fittings, and system components.
Focuses on examining the bleed-down valve for leaks or damage during operation.
Step-by-step instructions for repairing the bleed-down valve assembly.
Procedure for disconnecting the valve from the pump's hydraulic and water lines.
Step-by-step procedure for connecting the bleed-down valve to the pump's fittings.
Lists part numbers and quantities for the bleed-down valve II repair kit and other parts.
Procedure for safely starting the pump after maintenance, including checks and startup steps.
Guidelines for environmentally responsible disposal or recycling of materials and parts.
Template for logging maintenance activities, including problem found and work done.
Lists all tools required for maintenance, including the standard tool kit.
Details contents of standard spares, premium seal, and poppet repair kits.
Lists lubricants, fittings, electrical, and hydraulic system components.
Lists components for the low-pressure water system, including filters and accumulator.
Lists components for the high-pressure water system, including attenuators and seals.
Lists parts specific to the high-pressure ends of the intensifier.
Lists parts for the intensifier's hydraulic center section, such as pistons and seals.
Consolidated list of kits, parts, tools, and materials for preventive maintenance.
Essential safety warnings and tips to follow when troubleshooting the pump.
General advice for troubleshooting, including keeping doors closed and parts clean.
Explains how the operator interface displays faults and how to acknowledge alarms.
Lists possible causes and checks for when the pump fails to start or increase pressure.
Covers stroking problems: intensifier not stroking or stalling on one side.
Identifies causes for low pressure at the cutting head and corrective actions.
Explains overstroke faults and actions to take when the intensifier overstrokes.
Lists possible causes and solutions for intensifier overstroking in both directions.
Covers causes and solutions for overstroking to the left or right side of the intensifier.
Identifies common leak sources in the water system and their potential causes.
Lists possible causes for water leaks from specific points like weep holes.
Identifies causes for hydraulic fluid leaks, including seal failures.
Actions to take if high-pressure water seals have a short service life.
Covers low hydraulic fluid pressure and high hydraulic fluid temperature problems.
Addresses no water pressure, low water pressure, and water flow through filters.
Identifies causes for high water pressure and actions to take.
Covers motor starting or running problems and checks for wiring issues.
Addresses pump noise caused by air in the hydraulic system.
Details hydraulic fluid requirements, operating conditions, and cooling requirements.
Provides dimensions, weights, electrical, and water flow/pressure specifications.
Lists the available orifice sizes supported by the HyPrecision 50S model.
Provides dimensions, weights, electrical, and water flow/pressure specifications.
Lists the available orifice sizes supported by the HyPrecision 60S model.
Provides dimensions, weights, electrical, and water flow/pressure specifications.
Lists the available orifice sizes supported by the HyPrecision 75S model.
Specifies torque values for special fasteners and SAE J518 flange bolts.
Lists torque specifications for output adapters and high-pressure water fittings.
Provides torque specifications for NPT fittings, considering thread sealant use.
Lists torque specifications for steel/brass JIC 37° and SAE O-ring boss fittings.
Crucial safety warnings and general guidelines for installing the pump.
Lists buyer responsibilities, including cooperating with OEM and complying with codes.
Details Hypertherm technician's responsibilities if Hypertherm installs the equipment.
Covers requirements for location, temperature, and electrical power supply.
Discusses water quality, suspended solids (TSS), and dissolved solids (TDS).
Guides on testing pH, silica, hardness, and TDS levels of the water supply.
Instructions for unloading, unpacking, and inspecting the pump for shipping damage.
Details wiring for remote emergency stop and remote control signals.
Step-by-step guide for mounting and connecting the optional air cooler.
Guides connection of water and coolant lines to the pump's utility panel.
Instructions for filling the hydraulic fluid tank before startup.
Details electrical connection requirements, grounding, and circuit breaker sizing.
Procedure for initial pump startup after installation or major maintenance.
Final checks to ensure equipment is ready for operation before startup.
Steps to turn on electrical breaker, water, and ensure disconnect lever is ON.
Describes accessing the password-protected menu for language and unit settings.
Detailed steps for starting the pump for the first time, including initial settings.
Procedure to increase water pressure when using a tank or reverse osmosis system.
Procedure to flush high-pressure lines after replacing tubing or fittings.
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