Hypertherm POWERMAX 800 - PARTS LIST; Power Supply Top and Right Side Parts

4-4
Service Manual
PARTS LIST
POWER SUPPLY - 208/240/480V
200/230/400V
Top and Right Side
9-96
Note: See Section 5 Parts List
400V CE for parts and
components of the 400V CE
Powermax800 system.
Index No. Part No. Description Ref. Desig. Quantity
1 001521 Pnl:Powermax800 Pwr Unit Center 1
2 003078 Relay:30A NO Mag Blwt QDisc Term CR2 1
3 029674 MOV/Cap Assy:MAX42/43/70 3PH MOV1 1
029957 Heatsink SA:Powermax800 Power Unit 1
4 004721 Heatsink:Powermax800 Pwr Unit 1
5 008904 Thermal Pad:AL-340-180 1
6 008905 Thermal Pad:AL-370-134 2
7 008906 Thermal Pad:AL-380-100 2
8 009849 Resistor:20-Ohm 50W 5% NON-IND 4
9 009850 Resistor:20-Ohm 25W 5% NON-IND 4
10 009918 Capacitor:.012UF 1000WV 10% Poly 4
10A 009968 Capacitor:6800PF 1000WV 10% Poly 4
11 005178 Temp. Switch Opens 85°/Closes 75°C TS1 1
12 029998† IGBT Gate Drive SA:Powermax800 Q1 1
13 029998† IGBT Gate Drive SA:Powermax800 Q2 1
14 109018† Diode:600V 100A UFast Recovery Dual D2 1
15 109018† Diode:600V 100A UFast Recovery Dual D3 1
16 109019† Diode:1600V 100A 3PH Module D1 1
17 041472*** PCB Assy:Pwrmx800 Control - 208/240/480V 1
008989 Fuse:500ma 250V IEC 127-3 Fast F1-F4 (pcb fuse) 4
17 041517**** PCB Assy:Pwrmx800 Control - 200/230/400V 1
008989 Fuse:500ma 250V IEC 127-3 Fast F1-F4 (pcb fuse) 4
18 041532***** PCB Assy:Powermax800-ZB Power 1
19 014137 Current Sense Transformer, 40A CS1 1
20 014137 Current Sense Transformer, 40A CS2 1
21 008301 Fuse Holder:2P 30A 13/32 X 1-1/2 1
22 008809*** Fuse:1A 600V 13/32 X 1-1/2 Slo F1,F2 2
22 008958**** Fuse:1A 500V 10mmX38mm Slo F1,F2 2
029978* Heatsink SA:Powermax800 PA Cont PCB Q3
23 004673* Heatsink:Powermax800 PA Cont
24 008905* Thermal Pad:AL-370-134
25 109020†* Diode:600V 100A Fast IGBT Module
26 041486* PCB Assy:Powermax800 PA Cont
028905** Kit:Powermax800 Machine Interface 208/240/480V
128035** Kit:Powermax800 Machine Interface 200/230/400V
27 041494** PCB Assy:Powermax800 Machine Interface
Notes: Bold part numbers and descriptions are subassemblies.
Indented normal type items are components of subassemblies.
All mounting hardware in power supply drawings shown for reference only.
† Order corresponding thermal pads when ordering these items
* Available only on power supplies with the pilot arc control option
** Available only on power supplies with the machine interface option
*** Used only on 208/240/480V power supplies
**** Used only on 200/230/400V power supplies
*****For power supplies with serial numbers before 800-010000, order 128108 power board kit to
replace power board.