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General| Open Circuit Voltage (OCV) | 300 VDC |
|---|---|
| Torch Length | 7.6 m (25') |
| Input Power | 480 V, 3-PH, 50/60 Hz |
| Output Current Range | 20-80A |
| Gas Supply | Air, O2, N2 |
| Cutting Capacity (Recommended) | 20 mm (3/4") @ 500 mm/min (20 ipm) |
| Cutting Capacity (Maximum) | 25 mm (1") @ 250 mm/min (10 ipm) |
| Severance Cut | 32 mm (1 1/4") @ 125 mm/min (5 ipm) |
| Cutting Thickness (Mild Steel) | Up to 1" |
| Cutting Speed | 20 mm (3/4") @ 500 mm/min (20 ipm) |
Techniques for reducing emissions, mains supply, and bonding.
Routine maintenance and proper handling of cutting cables.
Covers general warranty, patent indemnity, and disclaimers.
Explains the use of notes, cautions, and warnings in the manual.
Describes situations presenting physical danger and advice to avoid them.
Protective measures for eyes, skin, and respiratory health.
Essential precautions to prevent fires and electric shocks.
Safety guidelines for compressed gases, cylinders, and regulators.
Safe practices for using and maintaining gas hoses and regulators.
Safety regarding noise, grounding, input power, and work cables.
Safety for work tables and electronic health support devices.
How to identify and follow safety instructions and symbols.
Hazards and prevention measures for fire and explosion during cutting.
Dangers of electric shock and detailed preventive measures.
Risks associated with toxic fumes produced during cutting operations.
Risks from plasma arc, including burns and radiation.
Proper grounding of cables, work tables, and power supply.
Safety guidelines for handling and using compressed gas cylinders.
Safety related to noise exposure and electronic health devices.
Overview and technical details of the Powermax800 system.
Explanation of IEC symbols found in the manual.
Overview of the Powermax800 plasma cutting system.
Technical specifications for the Powermax800 Power Supply.
Detailed specifications for the PAC121 50A torches.
Explanation of the S mark and its compliance requirements.
Explanation of IEC symbols used in the manual.
Procedures for routine maintenance and diagnosing system issues.
Information and test points for power and control boards.
Procedures for torch maintenance and parts replacement.
Cleaning the filter bowl and element to remove moisture.
Steps to remove, clean, and replace the cooling air filter.
Explanation of the system's operational principles.
Describes the operational sequence for plasma cutting.
General troubleshooting procedures for the power supply.
Performing external and internal visual checks for damage.
Performing internal visual checks on the equipment.
Performing initial resistance checks before powering up.
First resistance check for single-phase power.
First resistance check for three-phase power.
Continuation of the three-phase resistance check.
Performing the second troubleshooting check.
Performing the third troubleshooting check.
Performing the fourth troubleshooting check.
Performing the fifth troubleshooting check.
Performing corrective maintenance procedures.
Continuation of corrective maintenance procedures.
Initial troubleshooting steps for starting the system.
Troubleshooting branch continuing from page 3-19.
Troubleshooting branch continuing from page 3-20.
Troubleshooting branch continuing from page 3-21.
Troubleshooting branch continuing from page 3-22.
Troubleshooting branch continuing from page 3-23.
Troubleshooting branch continuing from page 3-24.
Details about the power board and its components.
Description and location of control board LEDs and test points.
Continued description of control board LEDs and their functions.
Identifies test points on the control board for diagnostics.
Procedures to check the torch functionality and circuits.
Diagnosing issues with the torch cap sensor circuit.
Diagnosing issues with the torch start circuit.
Procedures for removing and replacing PAC121TS torch parts.
Steps to remove and replace the torch switch.
Procedures for removing and replacing PAC121MS torch parts.
Explains the assembly of the PAC121MS torch.
How to remove and replace the quick disconnect O-ring.
Lists parts for the Powermax800 power supply models.
Parts list for the Powermax800 power supply front panel components.
Exploded view of the Powermax800 power supply front.
Parts list for the top and right side of the power supply.
Exploded view of the power supply top and right side.
Parts list for the bottom and left side of the power supply.
Exploded view of the power supply bottom and left side.
Parts list for the rear of the power supply.
Exploded view of the power supply rear.
Parts list for the PAC121TS torch assembly.
Parts list for the PAC121MS torch assembly.
List of consumable parts for the plasma cutting system.
List of upgrade kits and optional parts for Powermax800.
Recommended spare parts for the Powermax800 (208/240/480V).
Parts list for the 400V CE Powermax800 power supply.
Parts list for the front of the 400V CE power supply.
Exploded view of the 400V CE power supply front.
Parts list for the top and right side of the 400V CE power supply.
Exploded view of the 400V CE power supply top and right side.
Parts list for the bottom and left side of the 400V CE power supply.
Exploded view of the 400V CE power supply bottom and left side.
Parts list for the rear of the 400V CE power supply.
Exploded view of the 400V CE power supply rear.
Parts list for the PAC121TS torch assembly (CE version).
Parts list for the PAC121MS torch assembly (CE version).
Consumable parts list for CE models.
Upgrade kits and optional parts for Powermax800 (CE).
Recommended spare parts for Powermax800 400V CE.
Electrical schematics for various Powermax800 models.
Troubleshooting schematics for Powermax800 and CE models.
Electrical schematic for Powermax800 208-240-480V.
Electrical schematic for Powermax800 200-230-400V.
Electrical schematic for Powermax800-CE 400V.
Explanation of LED indicators on the control board.
Notes regarding the troubleshooting schematic.
Explanation of LED indicators on the control board.
Notes regarding the troubleshooting schematic.
Guide to making an aeration manifold for aluminum cutting.
Index of relevant safety standards for plasma cutting.
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