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Hypertherm HyPerformance HPR400XD - User Manual

Hypertherm HyPerformance HPR400XD
283 pages
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HyPerformance
®
Plasma
HPR400XD
®
Manual gas
Instruction manual
806170 – Revision 0

Table of Contents

Questions and Answers

  • M
    Mary GreenAug 14, 2025
    What to do if my Hypertherm HyPerformance HPR400XD has no pilot arc?
    • A
      annemillerAug 14, 2025
      If your Hypertherm Cutter has no pilot arc, you should: 1. Check the condition of the consumable parts. 2. Ensure preflow and cut-flow settings are correct. 3. Perform gas leak tests. 4. Check for a spark across the spark gap. 5. Inspect CON1 and the pilot arc relay for wear.
  • T
    taylorlarryAug 17, 2025
    What to do if my Hypertherm Cutter has no arc transfer?
    • J
      Janet CarrollAug 17, 2025
      If your Hypertherm Cutter has no arc transfer, make sure that the pierce height is correct, and the preflow and cut-flow settings are correct. Check the work lead for damage or loose connections.
  • C
    Cody HaleAug 21, 2025
    What to do if my Hypertherm HyPerformance HPR400XD lost transfer?
    • S
      Steven MartinezAug 21, 2025
      If the Hypertherm Cutter lost transfer, make sure that the consumable parts are in good condition and that the cut-flow gas settings are correct. Also, verify the pierce delay time and check if the arc lost contact with the plate. Inspect the work lead for damage or loose connections. You can also try connecting the work lead directly to the plate.
  • T
    Theresa JohnsonAug 25, 2025
    What to do if my Hypertherm HyPerformance HPR400XD lost phase?
    • M
      meganchangAug 25, 2025
      If your Hypertherm Cutter lost phase, verify the phase-to-phase voltage to the power supply. Disconnect power, remove the contactor cover, and inspect the contacts for wear. Check the power cord, contactor, and input to the chopper for loose connections. Inspect the phase loss fuses on the Power Distribution board; replace the board if the fuses are blown.
  • D
    Dr. Paul BerryAug 27, 2025
    Why does my Hypertherm HyPerformance HPR400XD Cutter show 'Pump over pressure HPR260 only'?
    • A
      adeckerAug 27, 2025
      The 'Pump over pressure HPR260 only' error on your Hypertherm Cutter indicates that the pump output has exceeded 15.5 bar (225 psi). To resolve this, first check that the coolant filters are in good condition. Then, ensure that there are no restrictions in the coolant system.
  • G
    Gary FreemanAug 30, 2025
    What to do if my Hypertherm HyPerformance HPR400XD Cutter shield rampdown fails?
    • A
      Alan MayAug 30, 2025
      If the shield pressure on your Hypertherm Cutter did not decrease in the allowed time, inspect the holes in the shield for any obstructions. If the holes are blocked, replace the shield.
  • R
    Richard MatthewsSep 3, 2025
    What to do if my Hypertherm Cutter plasma rampdown fails?
    • A
      amandawilliamsSep 3, 2025
      If the plasma pressure on your Hypertherm Cutter did not decrease in the time allowed, verify that there is no obstruction in the plasma vent hose.
  • A
    Arthur JacksonSep 6, 2025
    What to do if Hypertherm HyPerformance HPR400XD Cutter cut gas channel 1 fails?
    • L
      Linda SmithSep 6, 2025
      If the Hypertherm Cutter cut gas channel 1 fails, it means that the gas pressure in channel 1 is decreasing, which indicates a leak. Look for leaks and loose connections between the selection console and the metering console.
  • Z
    zhangmeganSep 9, 2025
    What to do if Hypertherm HyPerformance HPR400XD Cutter cut gas channel 2 fails?
    • M
      Miranda PowellSep 9, 2025
      If the Hypertherm Cutter cut gas channel 2 fails, it means that the gas pressure in channel 2 is decreasing, which indicates a leak. Look for leaks and loose connections between the selection console and the metering console.

Summary

Section 1 SAFETY

Recognize Safety Information

Symbols identify potential hazards. Follow instructions to avoid hazards.

Follow Safety Instructions

Read all safety messages and labels. Keep labels legible and replace missing/damaged ones.

Cutting Can Cause Fire or Explosion

Safety precautions for preventing fire and explosion during cutting operations.

Electric Shock Can Kill

High voltage warning and precautions to prevent electric shock.

Section 3 INSTALLATION

Section 4 OPERATION

Cut Charts

Recommended settings for consumable parts, cutting speeds, gas, and torch for high-quality cuts.

Section 5 MAINTENANCE

Error Codes

Lists and explains system error codes and their corrective actions.

Appendix A HYPERTHERM TORCH COOLANT SAFETY DATA

Section 3 Hazards Identification

Identifies immediate and potential health effects from exposure to the coolant.

Hypertherm HyPerformance HPR400XD Specifications

General IconGeneral
Amperage400 A
Rated Output Current400 A
Duty Cycle100% at 400 A
Input Phase3-phase
Frequency50/60 Hz
CNC InterfaceEthernet, RS-232
Cutting MethodPlasma
Cutting Thickness (Mild Steel)38 mm
Gas TypesOxygen, Air, Nitrogen
Cooling MethodWater-cooled
Torch OptionsHand Torch, Machine Torch

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