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Hypertherm XPR Series

Hypertherm XPR Series
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8 809490 Instruction Manual XPR
Every 6 months ........................................................................................................................................ 21
Replace the coolant and coolant filter, and clean and examine the pump screen....... 21
Component replacement schedule................................................................................................................. 25
Cutting area and operation effects ..................................................................................................... 28
External cutting area................................................................................................................... 28
Incoming air supply quality........................................................................................................ 29
Metal dust inside the power supply cabinet ......................................................................... 29
Consumable use.......................................................................................................................... 30
Cut-cycle time.............................................................................................................................. 31
Part numbers for hoses, cables, and leads................................................................................................... 32
Plasma power supply to gas connect console connections......................................................... 32
Pilot arc lead with strain relief .................................................................................................. 32
Negative lead with strain relief (XPR170 only)..................................................................... 32
Negative lead with strain relief (XPR300 only) .................................................................... 32
Power cable.................................................................................................................................. 33
Coolant hose set ......................................................................................................................... 33
CAN cable .................................................................................................................................... 33
Gas connect console to torch connect console connections...................................................... 33
Pilot arc and coolant hose set assembly (Core).................................................................. 33
Power, CAN, and 3-gas assembly (Core)............................................................................. 34
Pilot arc, coolant hose set, and shield water assembly (VWI or OptiMix) ..................... 34
Power, CAN, and 5-gas assembly (VWI or OptiMix).......................................................... 34
Plasma power supply to CNC connections ..................................................................................... 35
EtherCAT CNC interface cable ............................................................................................... 35
Discrete CNC interface cable.................................................................................................. 35
Serial CNC interface cable....................................................................................................... 35
Plasma power supply to cutting table connection .......................................................................... 36
Work lead (XPR only)................................................................................................................. 36
Work lead (XPR300 only)......................................................................................................... 36
Torch connect console to torch receptacle connection................................................................. 36
Torch lead...................................................................................................................................... 36
Supply hoses............................................................................................................................................ 37
Oxygen hose (blue)) ................................................................................................................... 37
Nitrogen or argon hose (black) ................................................................................................ 37
Air hose (black)............................................................................................................................ 37
Hydrogen or nitrogen-hydrogen (F5) (red) ........................................................................... 37
Water (optional shield fluid) (blue).......................................................................................... 38
System information ............................................................................................................................................. 39
System voltage ........................................................................................................................................ 39
Coolant requirements............................................................................................................................. 39

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