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IDEAL 3905 User Manual

IDEAL 3905
48 pages
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IDEAL 3905
D Betriebsanleitung
GB Operating Instructions
F Mode d´emploi
NL Gebruiksaanwijzing
I Manuale d´istruzione
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Guillotines
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IDEAL 3905 Specifications

General IconGeneral
BrandIDEAL
Model3905
CategoryCutter
LanguageEnglish

Summary

General Safety Precautions

Safety Warnings for Children

Warning against children operating the machine.

Blade Handling Safety

Crucial warnings about the sharp blade and avoiding contact.

Material Cutting Restrictions

Prohibition of cutting hard or splintering materials.

Machine Purpose and Operation

One-Man Operation Requirement

Emphasizes that the machine is designed for single-person operation.

Mandatory Use of Safety Devices

Prohibition of operating the machine without all safety devices installed.

Preparing for Cutting

Securing the Front Guard and Releasing Blade Lock

Closing the front guard and releasing the blade lock.

Lowering the Blade Lever

Instructions for lowering the blade lever using both hands.

Blade Lever and Safety Mechanisms

Returning Blade Lever and Engaging Safety Lock

How to return the blade lever to its top position and engage the safety lock.

Front Guard Operation and Cutting Enablement

Role of the front guard and conditions for enabling the cutting function.

Critical Safety Warning: Blade Hazard

Warning against reaching under the blade when it is not locked.

Stand Assembly

Unpacking and Assembling the Stand

Steps for unpacking and assembling the stand accessory.

Machine Placement and Lifting

Lifting and Positioning the Machine

Safely lifting and placing the machine onto the stand or workbench.

Safety Precautions During Lifting

Warnings about potential injury and finger protection during lifting.

Machine Assembly and Component Attachment

Securing Machine to Stand

Fastening the machine to the stand using provided hardware.

Installing Levers and Backgauge Crank

Attaching operational levers and the backgauge crank.

Machine Components Overview

English Operating Elements Identification

Diagram and labels for machine components and controls in English.

Operational Readiness and Safety Checks

Instruction Comprehension and Safety Device Verification

Confirming understanding of instructions and proper function of safety devices.

Cover Installation and Cutting Activation Conditions

Requirements for cover mounting and conditions for activating the cutting mechanism.

Front Cover Safety Procedures

Procedures related to the front safety cover and its proper function.

Setting Cutting Measurements

Using the Backgauge Crank for Measurement

Adjusting the backgauge crank to set the desired measurement.

Reading Measurement Indication and Fine-Tuning

Using the scale and calibration ring for accurate measurement settings.

Detailed Measurement Adjustment

Further details on using the graduated ring for precise measurement settings.

Paper Positioning and Measurement Lock

Locking Measurement Setting to Prevent Changes

How to lock the measurement setting to avoid accidental adjustments.

Aligning Paper with Backgauge and Side Lay

Positioning the paper stack accurately against guides.

Finalizing Paper Placement

Final steps for positioning the paper stack before cutting.

Clamping Paper and Initiating Cut

Clamping the Paper Stack

Procedure for securing the paper stack with the clamp.

Releasing Blade Lock and Lowering Blade Lever

Actions to release the blade lock and lower the blade lever to initiate cutting.

Completing the Cut and Resetting

Resetting Blade and Press Levers

Returning the blade lever and press lever to their original positions.

Removing Cut Paper Stack

Lifting the front guard and removing the cut paper.

Blade and Cutting Stick Maintenance

Troubleshooting Poor Cutting Quality

Steps to address issues with cutting quality, such as dull blades.

Blade Sharpening and Replacement Guidelines

Information on blade height limits, sharpening, and replacement procedures.

Safety Precautions for Blade Handling

Critical safety warnings for handling sharp blades and during replacement.

Blade Safety and Replacement Procedures

Detailed safety advice and procedures for blade replacement.

Knife Handling and Replacement Safety

Safety instructions for handling and replacing the knife (blade).

Blade Removal Procedure

Accessing the Blade Mechanism

Steps to gain access to the blade by removing the cover.

Releasing Blade and Removing Machine Cover

Procedures for releasing the blade and removing the machine cover.

Removing Blade Screws

Securing Blade Lever and Lifting Front Guard

Securing the blade lever and lifting the front guard before screw removal.

Unscrewing Blade Securing Screws

Removing the screws and washers that secure the blade.

Attaching Blade Changing Tool

Attaching and Securing the Blade Changing Tool

Proper attachment and securing of the blade changing tool.

Removing Remaining Blade Screws

Taking out the remaining screws after attaching the tool.

Replacing the Blade

Loosening Tool Grips and Removing Old Blade

Loosening grips and carefully removing the old blade.

Installing and Securing the New Blade

Placing and securely fastening the new blade into the carrier.

Cutting Stick Replacement

Removing the Cutting Stick

How to remove the cutting stick from its slot using a screwdriver.

Turning or Exchanging the Cutting Stick

Procedures for rotating or replacing the cutting stick for continued use.

Safety Warning: Cutting Stick Replacement

Safety precautions to be observed during cutting stick replacement.

Preparing Blade for Installation

Attaching Exchange Blade to Tool

Attaching the new blade to the blade changing tool.

Checking Blade Clearance and Coverage

Verifying correct spacing and ensuring the blade is covered.

Blade Handling Safety Precautions

Safety warnings related to handling the blade during preparation.

Installing the Blade

Adjusting Blade Screws and Sliding Blade into Carrier

Adjusting screws and sliding the blade with the tool into the blade carrier.

Securing the New Blade with Grips

Firmly securing the blade by tightening the grips.

Tightening Blade Screws

Initial Tightening of Blade Screws

Lightly tightening the first set of blade screws.

Removing Blade Changing Tool

Detaching and removing the blade changing tool.

Final Tightening of Blade Screws

Lightly tightening the remaining blade screws to secure the blade.

Blade Adjustment for Cutting

Positioning Blade on Cutting Stick

Placing the blade onto the cutting stick using the blade lever.

Setting Blade Adjustment Screw for Light Gap

Adjusting the screw to create a visible light gap between blade and stick.

Fine-Tuning Blade Height and Trial Cut

Adjusting Blade Height to Cutting Stick

Using adjustment screws to align the blade height with the cutting stick.

Performing a Trial Cut and Adjusting Depth

Conducting a test cut and adjusting blade depth if the cut is incomplete.

Safety: Blade Coverage by Clamping Bar

Warning about ensuring the blade is always covered by the clamping bar.

Ensuring Blade Coverage During Trial Cut

Emphasizing the importance of blade coverage by the press during trial cuts.

Finalizing Blade Installation

Tightening Blade Screws After Adjustment

Securing the blade by tightening all screws after adjustments.

Attaching and Securing the Protective Cover

Sliding and securely fastening the protective cover.

Machine Maintenance and Lubrication

Qualified Personnel for Maintenance

Requirement for trained personnel to perform maintenance tasks.

Lubricating Movable Parts

Instructions for lubricating all moving parts with appropriate lubricants.

Cleaning Parts Before Lubrication

Procedure for cleaning machine parts before applying lubricant.

Blade Lever Safety and Adjustment

Preventing Automatic Blade Lever Descent

Ensuring the blade lever does not fall down automatically.

Adjusting Hexagon Screw for Lever Stability

Tightening the hexagon screw to maintain lever stability.

Troubleshooting: Machine Not Functioning

Machine Failure Diagnosis

Initial steps to identify why the machine is not functioning.

Troubleshooting: Cut Cannot Be Made

Procedures to follow when a cut cannot be initiated.

Troubleshooting: Incomplete Cuts

Addressing Last Sheet Not Cut Through

Solutions for when the last sheet of paper is not cut completely.

Troubleshooting: Poor Cutting Quality

Identifying Poor Cutting Quality or Effort

Recognizing issues like blunt blades causing poor cuts or increased effort.

Blade Replacement for Quality Issues

Procedure for replacing the blade to resolve cutting quality problems.

Contacting Customer Support

Customer Service Contact Information

Details for contacting customer service via website or email.

Recommended Accessories

Replacement Blade (Nr. 9000 115)

Part number for the recommended replacement blade.

Cutting Stick Set (Nr. 9000 215)

Part number for the recommended cutting stick set.

Blade Changing Tool (Nr. 9000 510)

Part number for the recommended blade changing tool.

Stand Accessory (Nr. 3905 1100)

Part number for the recommended stand accessory.

Technical Information and Certifications

Safety Approvals and Certifications

Information regarding safety approvals and quality certifications.

Machine Specifications and Modification Notice

Location of technical data and notice about potential alterations.

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