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CHAPTER 11
CHAPTER 11 - START-UP PROCEDURES
11.3.5 Measure Input - Natural Gas Only
1. Ensure the boiler is ring at maximum ring rate. To
manually place the boiler into high re, reference
Section 11.3.4 on page 73.
2. Operate the unit for approximately 10 minutes.
3. Turn o all gas appliances within the building, ex-
cept the EXALT.
4. At the gas meter, record the time required to use
one cubic foot of gas.
5. Calculate Natural gas input using the following
equation:
3600 x 1000 / number of seconds recorded for one
cubic foot of gas = BTU/H.
6. The BTU/H calculated should approximate the in-
put rating listed on the unit.
11.3.6 Test High Temperature Limit
The high temperature limit can be temporarily lowered
from 210ºF [99ºC] to 102º F [39ºC] for testing.
1. Touch simultaneously on the and soft keys
for 3 seconds to access the functions for the install-
er. Reference Fig. 34 on page 51.
2. Enter the installer access code “054”, using the
and soft keys to select a digit and the and
soft keys to change the digit. Touch the soft key
to enter the access code.
3. Touch the soft key while CH & DHW Settings
icon
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Table 6 - Acceptable Combustion Levels
Natural Gas 110, 155 Natural Gas 199 Propane (All Models)
HIGH FIRE
CO Range 9.0 to 10.5% 8.5 to 10.5% 10.4 to 11.0%
CO Target 9.50% 10.80%
O Range 4.85 to 2.15 % 5.75 to 2.15 % 5.1 to 4.2 %
O Target 3.95% 4.50%
CO Max <150 ppm @ 9.5% CO <200 ppm @ 10.8% CO
LOW FIRE
CO Range 9.0 to 10.0 % 8.5 to 10.0 % 10.4 to 11.0 %
Target values are equivalent to High Fire values, ensure
CO values measured are less than or equal to High Fire
CO measurements
Target values are equivalent to High Fire values, ensure
CO values measured are less than or equal to High Fire
CO measurements
O Range 4.85 to 3.0 % 5.75 to 3.0 % 5.1 to 4.2 %
Target values are equivalent to High Fire values, ensure
O values measured are higher than or equal to High
Fire O measurements
Target values are equivalent to High Fire values, ensure
O values measured are higher than or equal to High
Fire O measurements
CO Max 10 ppm 10 ppm
4. Touch the soft key to highlight the Boiler Set-
tings icon
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then touch the soft key.
5. Touch the soft key to highlight Lockout Tem-
perature then touch the
soft key.
6. Touch the soft key to highlight 102ºF [39ºC] then
touch the
soft key.
7. Touch the soft key to highlight the Home Screen
icon
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then touch the soft key.
8. Initiate a CH or DHW call and conrm that a High
Boiler Temperature lockout occurs once the supply
temperature reaches 102ºF [39ºC].
9. Touch any ARROW soft key to return to the Home Screen.
10. Touch simultaneously on the and soft keys for
3 seconds to access the functions for the installer.
11. Touch the soft key while the CH & DHW Settings
icon
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12. Touch the soft key to highlight the Boiler Set-
tings icon
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then touch the soft key.
13. Touch the soft key to highlight Lockout Tem-
perature, then touch the
soft key.
14. Touch the soft key to highlight 210ºF [99ºC] then
touch the soft key.
15. Touch the soft key to highlight the Home Screen
icon
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then touch the soft key.
16. Touch the soft key to reset the lockout and
return the unit to service.