EasyManua.ls Logo

IDEAL Logic SYSTEM 15 User Manual

IDEAL Logic SYSTEM 15
68 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
To Previous Page IconTo Previous Page
To Previous Page IconTo Previous Page
Page #4 background image
4
Ideal Logic System -
Installation and Servicing
general
Ideal Logic System 15 18 24 30
Gas supply 2H - G20 - 20mbar
Gas Supply Connection 15mm copper compression
Injector Size (mm) 4.15 4.15 4.15 4.65
Flow Connection Central Heating 22mm copper compression
Return Connection Central Heating 22mm copper compression
Flue Terminal Diameter mm (in) 100 (4)
Average Flue Temp-Mass Flow Rate 56
o
C - 6g/s 58ºC - 8 g/s 63
o
C - 10g/s 69
o
C - 13g/s
Maximum Working Pressure (Sealed Systems) bar (lb/in
2
) 2.5 (36.3)
Electrical Supply 230 V ~ 50 Hz.
Power Consumption W 126 131 146 152
Fuse Rating External : 3A Internal : T4H HRC L250 V
Water content litre (gal) 1.2 (0.26)
Packaged Weight kg (lb) 34.4 (76) 34.4 (76) 34.4 (76) 34.4 (76)
Maximum Installation Weight kg (lb) 28 (61.7) 28 (61.7) 28 (61.7) 28 (61.7)
Boiler Casing Size Height mm (in) 700 (27.5)
Width mm (in) 395 (15.5)
Depth mm (in) 278 (11)
Table 1 - General Data
Note. Gas consumption is calculated using a
caloric value of 38.7 MJ/m
3
(1038 Btu/ft
3
) gross
or 34.9 MJ/m
3
(935 Btu/ft
3
) nett
To obtain the gas consumption at a different
caloric value:
a. For l/s - divide the gross heat input
(kW) by the gross C.V. of the gas (MJ/m
3
)
b. For ft
3
/h - divide the gross heat input (Btu/h)
by the gross C.V. of the gas (Btu/ft
3
)
c. For m
3
/h - multiply l/s by 3.6.
Key to symbols
GB = United Kingdom IE = Ireland (Countries of destination)
PMS = Maximum operating pressure of water
C
13
C
33
C
53
= A room sealed appliance designed for connection via ducts to a
horizontal or vertical terminal, which admits fresh air to the burner
and discharges the products of combustion to the outside through
orices which, in this case, are concentric. The fan is up stream of
the combustion chamber.
I
2H
= An appliance designed for use on 2nd Family gas, Group H only.
* The value is used in the UK Government’s Standard Assessment Procedure (SAP) for energy rating of dwellings. The test data from
which it has been calculated have been certied by a notied body.
15 18 24 30
MIN MAX MIN MAX MIN MAX MIN MAX
Boiler Input :
Boiler Input ‘Q’ Nett CV kW 4.9 15.1 4.9 18.1 4.9 24.3 6.1 30.4
(Btu/h) (16,600) (51,520) (16,600) (61,800) (16,600) (82,900) (20,700) (103.600)
Gross CV kW 5.4 16.6 5.4 20.1 5.4 27.0 6.7 33.7
(Btu/h) (18,400) (56,800) (18,400) (68,600) (18,400) (92,000) (23,000) (115,000)
Gas Consumption m
3
/h 0.500 1.537 0.500 1.872 0.500 2.512 0.622 3.135
(ft
3
/h) (17.8) (54.7) (17.8) (66.1) (17.8) (89) (22) (111)
Boiler Output :
Non Condensing kW 4.8 15.0 4.8 18.0 4.8 24.2 6.1 30.3
70
o
C Mean Water temp. (Btu/h) (16,500) (51,300) (16,500) (61,600) (16,500) (82,600) (20,700) (103,300)
Condensing kW 5.1 15.9 5.1 19.1 5.1 25.6 6.4 31.0
40
o
C Mean Water temp. (Btu/h) (17,500) (54,250) (17,500) (65,100) (17,500) (87,400) (21,800) (105,800)
Seasonal efciency* SEDBUK 2005 91.1% 91% 91% 91.1%
Seasonal efciency* SEDBUK 2009 89.3 89.2% 89.5% 89.6%
NOx Classication CLASS 5
Table 2 - Performance Data - Central Heating
Question and Answer IconNeed help?

Do you have a question about the IDEAL Logic SYSTEM 15 and is the answer not in the manual?

IDEAL Logic SYSTEM 15 Specifications

General IconGeneral
ModelLogic SYSTEM 15
CategoryBoiler
Output15 kW
Efficiency93%
Dimensions700 x 395 x 278 mm
Fuel TypeNatural Gas
ErP RatingA
TypeSystem Boiler
MountingWall Mounted
Water Pressure3 bar

Summary

NOTES FOR THE INSTALLER

DOCUMENT AMENDMENTS

Details of changes implemented in the manual.

BENCHMARK COMMISSIONING CHECKLIST DETAILS

INTRODUCTION

SAFE HANDLING

Precautions for safe handling of the boiler during installation.

OPTIONAL EXTRA KITS

List of optional accessories available for the boiler system.

SAFETY

LOCATION OF BOILER

Guidelines for selecting an appropriate installation location.

Compartment Installations

Specific requirements for installing the boiler in a compartment.

GAS SUPPLY

FLUE INSTALLATION

Guidance on installing the flue system according to safety standards.

TERMINAL

AIR SUPPLY

Notes on air supply requirements for boiler installation.

WATER CIRCULATION SYSTEM

Requirements for the central heating water circulation system.

BOILER CONTROL INTERLOCKS

Guidelines for boiler control interlocks.

ELECTRICAL SUPPLY

Warnings and regulations regarding electrical supply.

CONDENSATE DRAIN

Instructions and requirements for connecting the condensate drain.

BOILER DIMENSIONS, SERVICES & CLEARANCES

SYSTEM REQUIREMENTS - Central Heating

SYSTEM BALANCING

WATER TREATMENT

Recommendations for water treatment in heating systems.

INSTALLATION

BOILER ASSEMBLY - Exploded View

Exploded diagram of the boiler assembly with item numbers.

INSTALLATION

UNPACKING

Instructions for unpacking the boiler and checking contents.

INSTALLATION

UNPACKING CONT'D

Continuation of unpacking instructions and flue system details.

FRONT PANEL REMOVAL

Step-by-step guide for removing the boiler's front panel.

INSTALLATION

WALL MOUNTING TEMPLATE

Instructions for using the wall mounting template for accurate drilling.

PREPARING THE WALL

Guidance on preparing the wall for boiler installation.

FITTING THE WALL MOUNTING PLATE

Steps for securely fitting the wall mounting plate.

MOUNTING THE BOILER

Instructions on how to lift and mount the boiler onto the wall plate.

INSTALLATION

DETERMINING THE FLUE LENGTH AND FLUE PACKS REQUIRED

Guide to selecting the correct flue length and packs.

INSTALLATION

DETERMINING THE FLUE LENGTH AND FLUE PACKS REQUIRED, CONT'D

Continuation of flue length calculations and pack selection.

INSTALLATION

CUTTING & SETTING THE FLUE LENGTH

Detailed instructions for cutting and setting the flue length.

INSTALLATION

INSTALLING THE FLUE

Step-by-step guide for fitting the flue through the wall and fitting the turret.

INSTALLATION

FITTING THE OPTIONAL ROOF FLUE KIT (Flat or Pitched)

Instructions for fitting the optional roof flue kit.

ROOF FLUE KIT CONTENTS / OPTIONS

Lists components and options for the roof flue kit.

INSTALLATION

FLUE TERMINAL POSITION

Guidelines for positioning the flue terminal for safe dispersal.

INSTALLATION

ASSEMBLING THE ROOF FLUE KIT

Detailed steps for assembling the roof flue kit.

INSTALLATION

CONDENSATE DRAIN

Requirements for condensate pipework and drainage methods.

INSTALLATION

CONDENSATE DRAIN - CONT'D

Continuation of condensate drain connection methods and diagrams.

INSTALLATION

CONNECTIONS & FILLING

Instructions for making connections and filling the system.

INSTALLATION

INTERNAL WIRING

Wiring diagrams and instructions for internal boiler connections.

INSTALLATION

REPLACING PRE-FITTED MAINS CABLE

Guide for replacing the pre-fitted mains cable.

EXTERNAL ELECTRICAL CONTROLS

Information on external electrical controls and frost protection.

INSTALLATION

WIRING DIAGRAM

Detailed wiring diagram for the boiler system.

INSTALLATION

COMMISSIONING AND TESTING

Procedures for commissioning and testing the boiler installation.

INSTALLATION

INITIAL LIGHTING

Step-by-step guide for lighting the boiler.

INSTALLATION

GENERAL CHECKS

Checks for correct operation of the boiler and system.

RESET PROCEDURE

Instructions on how to perform a boiler reset.

HANDING OVER

Procedures for handing over the installed system to the householder.

SERVICING

SERVICING SCHEDULE

Recommendations for regular boiler servicing and frequency.

SERVICING

BOILER FRONT PANEL REMOVAL / REPLACEMENT

Steps for removing and replacing the boiler's front panel.

FAN AND VENTURI ASSEMBLY REMOVAL AND CLEANING

Instructions for removing, cleaning, and replacing the fan and venturi assembly.

SERVICING

BURNER REMOVAL AND CLEANING

Procedure for removing and cleaning the boiler's burner.

CLEANING THE CONDENSATE TRAP/SIPHON

Instructions for cleaning the condensate trap and siphon.

SERVICING

CLEANING THE HEAT EXCHANGER

Steps for cleaning the boiler's heat exchanger.

REASSEMBLY

Guide for reassembling the boiler after servicing.

SERVICING

REPLACEMENT OF COMPONENTS

General guidelines for replacing any boiler component.

FAN REPLACEMENT

Detailed steps for replacing the boiler's fan assembly.

SERVICING

BURNER INJECTOR REPLACEMENT

Procedure for replacing the burner injector.

BURNER REPLACEMENT

Steps for removing and replacing the boiler's burner.

SERVICING

RETURN THERMISTOR RENEWAL

Instructions for replacing the return thermistor.

IGNITION ELECTRODE REPLACEMENT

Steps for replacing the ignition electrode.

SERVICING

FLAME DETECTION ELECTRODE REPLACEMENT

Procedure for replacing the flame detection electrode.

SPARK GENERATOR REPLACEMENT

Steps for replacing the spark generator unit.

SERVICING

GAS CONTROL VALVE REPLACEMENT

Instructions for replacing the gas control valve.

CONDENSATE TRAP/SIPHON REPLACEMENT

Steps for removing and replacing the condensate trap/siphon.

SERVICING

MAIN PCB REPLACEMENT

Procedure for replacing the main printed circuit board (PCB).

SERVICING

USER CONTROL PCB REPLACEMENT

Instructions for replacing the user control PCB.

DRAINING THE BOILER

Steps for draining the boiler's central heating circuit.

SERVICING

PRESSURE GAUGE RENEWAL

Procedure for renewing or replacing the pressure gauge.

SAFETY RELIEF VALVE RENEWAL

Steps for renewing or replacing the safety relief valve.

PUMP AUTOMATIC AIR VENT REPLACEMENT

Instructions for replacing the pump's automatic air vent.

SERVICING

PUMP HEAD REPLACEMENT

Procedure for replacing the pump head unit.

CH WATER PRESSURE SENSOR REPLACEMENT

Steps for replacing the central heating water pressure sensor.

CONTROL / NO FLOW THERMISTOR REPLACEMENT

Instructions for replacing the control or no-flow thermistor.

SERVICING

HEAT ENGINE RENEWAL

Procedure for removing and replacing the heat engine assembly.

SERVICING

EXPANSION VESSEL RECHARGING & REPLACEMENT

Instructions for recharging or replacing the expansion vessel.

BOILER SEALING PANEL SEAL REPLACEMENT

Procedure for replacing the boiler sealing panel seals.

FAULT FINDING

FAULT FINDING CHART MAIN MENU

Overview of fault codes and corresponding troubleshooting frames.

FAULT FINDING

FLOW TEMPERATURE OVERHEAT / NO WATER FLOW LOCKOUT

Troubleshooting steps for overheat or no water flow lockout fault codes.

IGNITION LOCKOUT

Troubleshooting steps for ignition lockout fault codes.

FAULT FINDING

FALSE FLAME LOCKOUT

Troubleshooting steps for false flame lockout fault codes.

LOW WATER PRESSURE

Troubleshooting steps for low water pressure fault codes.

FLAME LOSS

Troubleshooting steps for flame loss fault codes.

FAN FAULT

Troubleshooting steps for fan fault codes.

FAULT FINDING

CONTROL / NO FLOW THERMISTOR FAULT

Troubleshooting steps for control/no flow thermistor faults.

RETURN THERMISTOR FAULT

Troubleshooting steps for return thermistor faults.

OUTSIDE SENSOR FAULT

Troubleshooting steps for outside sensor faults.

BCC FAULT (BOILER CHIP CARD)

Troubleshooting steps for Boiler Chip Card (BCC) faults.

FAULT FINDING

NO CH OPERATION

Troubleshooting steps for no central heating operation.

NO DISPLAY

Troubleshooting steps for when the display shows no output.

NO HW

Troubleshooting steps for no hot water supply.

SPARE PARTS

Code Of Practice

Benchmark Commissioning and Servicing Section

USER GUIDE

Introduction

Overview of the Logic System boiler, its features, and safety regulations.

Minimum Clearances

Required clearances around the boiler for installation and servicing.

Bottom clearance

Specific bottom clearance requirements after installation.

USER GUIDE

Operation

General operating modes of the boiler.

Control of Water Temperature

How to control the central heating radiator temperature.

Weather Compensation

How to use the weather compensation feature.

To Shut Down the Boiler

Instructions on how to shut down the boiler.

To Relight the Boiler

Instructions on how to relight the boiler.

Frost Protection

Information on frost protection measures.

Boiler Overheat Protection

How the boiler protects against overheating.

Flame Failure

Information on flame failure fault codes.

Loss of System Water Pressure

What to do if system water pressure drops.

BOILER CONTROLS

Description of the boiler's main controls.

USER GUIDE

Condensate Drain

Instructions for dealing with a frozen or blocked condensate pipe.

Escape of Gas

Actions to take if a gas leak or fault is suspected.

Cleaning

Basic cleaning instructions for the appliance.

Maintenance

Recommendation for annual servicing by a qualified engineer.

Preventative solutions

Tips for preventing issues during cold weather.

TROUBLESHOOTING

NO CENTRAL HEATING

Steps to diagnose and resolve central heating issues.

NO HOT WATER

Steps to diagnose and resolve hot water supply issues.

OPERATION MODES

DISPLAY CODE ON BOILER

Explanation of the boiler's status display codes and their meanings.

FAULT CODES

DISPLAY CODE ON BOILER

Detailed table of fault codes, descriptions, and recommended actions.

Related product manuals