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IEMCA BOSS 332 User Manual

IEMCA BOSS 332
211 pages
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BOSS 332-545 E - 552 HD
BOSS 332r-545r E - 552r HD
EN MANUAL FOR USE AND MAINTENANCE
Rel. 2 Date 30/01/2010 Cod. 346005410
S/N
COMPILER: Bosi Andrea
ON APPROVAL: Ghinassi Andrea
AUTOMATIC BAR FEEDER
ATTACHMENTS LIST
MANUAL FOR USE AND MAINTENANCE
KEYBOARD INSTRUCTION MANUAL
SPARE PARTS BOOK
SCHEMATICS
EC CONFORMITY DECLARATION FOR MACHINE

Table of Contents

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IEMCA BOSS 332 Specifications

General IconGeneral
Bar Capacity (Round)3 - 32 mm
Pusher TypeHydraulic
TypeAutomatic Bar Feeder
Control SystemCNC
Power Supply400V / 50Hz

Summary

General Description of Supply

Applicable Safety Regulation

Outlines safety regulations applicable to the bar feeder.

1 - GENERAL INFORMATION

1.1 WARRANTY CONDITIONS

Details the warranty terms and conditions for the bar feeder.

1.2 PURPOSE OF THE MANUAL

Explains the objective and scope of the user manual.

1.3 MANUFACTURER AND BAR FEEDER IDENTIFICATION

Provides information on identifying the manufacturer and the bar feeder.

1.4 ASSISTANCE REQUEST

Guides on how to request technical assistance and provide necessary details.

1.5 ATTACHMENT LIST

Lists the documents included with the bar feeder manual.

2 - TECHNICAL INFORMATION

2.1 BAR FEEDER GENERAL DESCRIPTION

Provides an overall description of the automatic bar feeder and its capabilities.

2.2 OPERATING CYCLE

Details the sequence of operations performed by the bar feeder during automatic cycles.

2.3 SAFETY DEVICES

Describes the various safety devices incorporated into the bar feeder system.

2.4 SAFETY PLATES - LOCATION AND DESCRIPTION

Explains the meaning and location of safety warning plates on the machine.

2.5 VERSION DESCRIPTION

Details different models and versions of the bar feeder, including bar length specifications.

2.6 TECHNICAL DATA

Presents comprehensive technical specifications, dimensions, and performance data.

3 - SAFETY PROCEDURES - GENERAL INFORMATION

3.1 GENERAL SAFETY REGULATIONS

Outlines fundamental safety rules for operating and maintaining the bar feeder.

3.2 HANDLING AND INSTALLATION - Safety

Covers safety precautions during the handling and installation process.

3.3 ADJUSTMENTS AND SETUP - Safety

Highlights safety considerations for adjustments and setup procedures.

3.4 USE AND OPERATION - Safety

Provides essential safety guidelines for the daily use and operation of the bar feeder.

3.5 BAR FEEDER MAINTENANCE - Safety

Details safety protocols to be followed during maintenance operations.

4 - HANDLING AND INSTALLATION

4.1 PACKAGING

Describes the different packaging options for the bar feeder.

4.2 LIFTING

Provides instructions and safety warnings for lifting and handling the bar feeder.

4.3 INSTALLATION AREA - FEATURES

Specifies requirements for the installation area, including dimensions and environmental factors.

4.4 BAR FEEDER WITHOUT AXIAL DISPLACEMENT DEVICE INSTALLATION

Step-by-step guide for installing the bar feeder without the axial displacement feature.

4.5 BAR FEEDER WITH AXIAL DISPLACEMENT DEVICE INSTALLATION

Step-by-step guide for installing the bar feeder with the axial displacement feature.

4.6 DEVICE FOR SLIDING HEADSTOCK LATHES INSTALLATION

Instructions for installing devices for sliding headstock lathes.

4.7 DEVICES FOR CAM LATHES INSTALLATION

Instructions for installing devices for cam lathes.

4.8 LUBRICATION OIL - FILLING

Details the procedure for filling the lubrication oil system.

4.9 ELECTRICAL CONNECTION

Covers the procedures and safety aspects of electrical connections.

4.10 PNEUMATIC CONNECTION

Explains how to connect the pneumatic system to the bar feeder.

4.11 SOFTWARE PARAMETERIZATION

Guides on parameterizing the bar feeder software for specific needs.

5 - ADJUSTMENTS AND SETTING-UP

5.1 ADJUSTMENT AND SETUP - FOREWORD

Introduction to the adjustment and setup procedures for the bar feeder.

5.2 GENERAL ADJUSTMENTS - FOREWORD

Covers general adjustments necessary for maintenance or troubleshooting.

5.3 SETUP ACCORDING TO THE BAR TO BE MACHINED

Instructions for setting up the bar feeder based on the bar material and dimensions.

5.4 CAM BOX - TIMING

Details the procedure for timing the cam box and its microswitches.

6 - USE AND OPERATION

6.1 CONTROL DESCRIPTION

Describes the functions and operation of the bar feeder's control system.

6.2 KEYBOARD CONTROL DESCRIPTION

Explains the layout and functions of the handheld keyboard controls.

6.3 LIGHT INDICATOR - SIGNAL DESCRIPTION

Describes the meaning of various light indicators on the bar feeder.

6.4 BARS TO BE MACHINED - FEATURES AND PREPARATION

Covers features of bars and preparation steps required before machining.

6.5 BAR FEEDER SET-UP AND AUTOMATIC CYCLE START

Guides on initial setup and starting the automatic cycle of the bar feeder.

6.6 BAR FEEDER STOP

Explains how to stop the bar feeder, both in emergency and normal operation.

6.7 AUTOMATIC CYCLE START AFTER MANUAL CYCLE OPERATIONS

Procedure for restarting the automatic cycle after manual operations.

6.8 AUTOMATIC CYCLE START - RESUMING WORK AFTER POWER-OFF

Steps to resume automatic operation after a power interruption.

6.9 MACHINING CHANGE - QUICK GUIDE

A quick guide for changing machining types, with or without guide channel changes.

7 - BAR FEEDER MAINTENANCE

7.1 MAINTENANCE – GENERAL RULES

General safety rules and recommendations for performing maintenance.

7.2 SCHEDULED MAINTENANCE

Outlines a schedule for routine maintenance tasks and their frequencies.

7.3 AXIAL DISPLACEMENT DEVICE - USE

Instructions on how to use and disengage the axial displacement device.

8 - TROUBLES - CAUSES - CURES

8.1 GENERAL FAILURES

Lists common general failures, their causes, and troubleshooting solutions.

8.2 BAR MAGAZINE – Failures

Addresses issues related to the bar magazine and bar loading.

8.3 FEEDING INTO COLLET – Failures

Discusses failures encountered during feeding into the collet and their solutions.

8.4 BAR FEEDING - Failures

Covers failures related to the bar feeding process and corrective actions.

9 - PART REPLACEMENT

9.1 FEEDING CHAIN – REPLACEMENT

Details the procedure for replacing the feeding chain, noting complexity.

9.2 GUIDE CHANNEL OPENING BELT - REPLACEMENT

Instructions for replacing the guide channel opening belt.

9.3 REPLACEMENT OF THE GUIDE CHANNELS WITH INSERTS WITH POLYURETHANE GUIDE CHANNELS

Procedure for replacing guide channels with inserts and polyurethane guides.

9.4 PLC BATTERY – REPLACEMENT

Guides on replacing the PLC battery to prevent data loss.

9.5 RECOMMENDED SPARE PARTS

Lists recommended spare parts subject to wear or breakage.

9.6 Machine dismantling

Provides guidance on safe machine dismantling procedures.

10 - GUIDE CHANNELS - BAR PUSHER - REVOLVING TIPS

10.1 TABLE

Relates bar diameter to guide channels, bar pusher, and revolving tips.

10.2 TABLE

Details collet choices based on guide channel and bar pusher diameters.

10.3 Revolving tips ØGR 10÷27 - Table

Table for selecting revolving tips for specific guide channel diameters.

10.4 Revolving tips ØGR 12÷27 - Table

Table for selecting revolving tips for specific guide channel diameters.

10.5 Revolving tips ØGR 30÷51 - Table

Table for selecting revolving tips for specific guide channel diameters.

10.6 Revolving tips ØGR 30÷51 - Table (cont.)

Table for selecting revolving tips for specific guide channel diameters.

11 - COLLETS

11.2 HEXAGONAL BARS (unit of measurement "millimetres") - Table

Table to determine internal collet diameter for hexagonal bars.

11.3 SQUARE BARS (unit of measurement "millimetres") - Table

Table to determine internal collet diameter for square bars.

11.4 HEXAGONAL BARS (unit of measurement "inches") - Table

Table for collet selection for hexagonal bars in inches.

11.5 ROUND BARS - (unit of measurement "inches") - Table

Table for collet selection for round bars in inches.

11.8 EJECTORS - Guide channels Ø<30 - Table

Table for selecting ejectors for guide channels with diameter less than 30mm.

11.9 EJECTORS - Guide channels Ø>32 - Table

Table for selecting ejectors for guide channels with diameter greater than 32mm.

11.11 PIPE COLLETS - Table

Table for selecting pipe collets.

11.13 COLLET FOR BARS - Table

Table for selecting collets for various bar sizes.

11.15 BORING COLLETS FOR SQUARE AND HEXAGONAL BARS - Table

Table for boring collets for square and hexagonal bars.

11.17 COLLET FOR BARS - Table

Table for selecting collets for various bar sizes.

11.19 EJECTORS - Guide channels ø13÷28 - Table

Table for selecting ejectors for guide channels with diameter 13-28mm.

11.21 PIPE COLLETS - Table

Table for selecting pipe collets.

11.23 COLLET FOR BARS - Table

Table for selecting collets for various bar sizes.

11.25 COLLET FOR BARS - Table

Table for selecting collets for various bar sizes.

11.27 381P..021 EJECTORS - Guide channels Ø33÷46 - Table

Table for selecting ejectors for guide channels with diameter 33-46mm.

11.28 381P..011 EJECTORS - Guide channels Ø52÷86 - Table

Table for selecting ejectors for guide channels with diameter 52-86mm.

11.30 RINGS FOR COLLETS - Table

Table for selecting rings for collets.

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