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4004i - Manual # 99904386
Table of Contents
Introduction 1
Introduction ....................................................................................................................................................2
Specications 3
4004i Technical Data ......................................................................................................................................4
Load Capacity Chart (70397414) ................................................................................................................... 6
Geometric Conguration ................................................................................................................................7
Pump & Motor Performance ..........................................................................................................................8
Assemblies & Grease Zerk Locations .......................................................................................................... 10
4004i Recommended Spare Parts List ........................................................................................................ 11
Crane Installation (99904394) ......................................................................................................................13
Electric Crane Battery Circuit (99904884) ...................................................................................................18
Telescopic Crane Orientation ....................................................................................................................... 19
Electric Crane Control .................................................................................................................................. 20
Parts 21
Parts Information ..........................................................................................................................................22
Electric Crane Power Safety ........................................................................................................................24
Base & Mast Assembly (99904325) .............................................................................................................26
Valve Bank (73734304) ................................................................................................................................30
Cylinder, Lower (51721268) ......................................................................................................................... 32
Crane & Winch Assembly (99904327) .........................................................................................................34
Boom Assembly (99904326) ........................................................................................................................ 40
Snatch Block (51724950) .............................................................................................................................52
Cylinder, Extension (51725007) ................................................................................................................... 54
Cylinder, Extension (51722111) ...................................................................................................................56
Winch (71570922) ........................................................................................................................................58
Snatch Block (51724950) .............................................................................................................................59
Power Unit 73511283 (12V) & 73511305 (24V) ........................................................................................... 60
Power Unit (73511169) .................................................................................................................................62
Hydraulic Installation (99904388) ................................................................................................................63
Tethered Control Installation (99904593) .....................................................................................................70
Radio Control Installation, Standard (99904594) .........................................................................................72
Radio Control Installation, Proportional (99904595) .................................................................................... 73
Electrical & Lighting 75
Electrical Installation (99904392) ................................................................................................................. 76
Light Kit (99906234) .....................................................................................................................................78
275 & 225-Amp Contactor Replacement (99904578 ................................................................................... 84
Harness, Radio (77441270) ......................................................................................................................... 87
Harness, Tethered (77441269) ....................................................................................................................89
Harness, LED Boom Tip Jumper (77441689) ..............................................................................................95
Harness, Light SW A2B CRD Reel (77441674) .......................................................................................... 97
Harness, Limit Switch Jumper (77441678) ..................................................................................................99
Protective Sleeve Installation (70034573) .................................................................................................100
General Information 102
Decal Installation (99904410) ....................................................................................................................103
Turntable Bearing Thread Tightening .........................................................................................................106
Torque Charts ............................................................................................................................................107
Torque Charts (Metric) ...............................................................................................................................108