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ITT Goulds Pumps IC User Manual

ITT Goulds Pumps IC
97 pages
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Installation, Operation,
and Maintenance Manual
Model IC, ICI, ICH, ICIH

Table of Contents

Questions and Answers:

ITT Goulds Pumps IC Specifications

General IconGeneral
Seal TypeMechanical Seal
Casing MaterialCast Iron
HeadUp to 400 feet
Inlet/Outlet Size1. 5" to 8"
MaterialCast Iron, Stainless Steel
Temperature Range-20°F to +250°F

Summary

Introduction and Safety

1.1 Introduction

Purpose of the manual and how to request additional information.

1.2 Safety

Critical safety warnings, hazard levels, terminology, and symbols for safe operation.

1.3 Product Approval Standards

Details regular and explosion-proofing standards for product compliance.

1.4 Product Warranty

Outlines coverage, limitations, and claim process for product warranty.

1.5 ATEX Considerations and Intended Use

Special care for explosive atmospheres and ATEX conformance requirements.

Transportation and Storage

2.1 Transportation and Storage

Guidelines for inspecting, transporting, and storing the product safely.

Product Description

3.1 General Description

Overview of the pump's construction, casing, impeller, seal chamber, and power end.

3.2 Nameplate Information

Details the fields and explanations found on the pump's nameplate.

Installation

4.1 Pre-installation

Precautions, pump location, and foundation requirements before installation.

4.2 Baseplate-mounting procedures

Methods for mounting the baseplate using shims, jackscrews, spring, or stilt.

4.3 Install the Pump, Driver, and Coupling

Steps for mounting the pump and driver onto the baseplate and installing the coupling.

4.4 Pump-to-Driver Alignment

Procedures for checking and performing pump-to-driver alignment for optimal performance.

4.5 Grout the Baseplate

Step-by-step instructions and required equipment for grouting the baseplate.

4.6 Piping Checklists

Guidelines and checks for suction, discharge, bypass, and auxiliary piping.

Commissioning, Startup, Operation, and Shutdown

5.1 Preparation for Startup

Crucial steps and warnings before initiating pump startup.

5.2 Remove the Coupling Guard

Detailed instructions for safely removing the coupling guard.

5.3 Check the Rotation

Procedure to verify the correct direction of pump rotation.

5.4 Couple the Pump and Driver

Steps for correctly coupling the pump and driver.

5.5 Install the Coupling Guard

Instructions for securely installing the coupling guard.

5.6 Bearing Lubrication

Requirements and procedures for lubricating pump bearings with oil or grease.

5.7 Shaft-Sealing Options

Overview of mechanical seal and packed stuffing box options and their connections.

5.8 Pump Priming

Methods for priming the pump, with suction supply above or below the pump.

5.9 Start the Pump

Essential checks and procedures to follow before and during pump startup.

5.10 Limits of Operation

Defines flow limits and permitted number of starts for the pump.

5.11 Pump Operation Precautions

General considerations and warnings for safe pump operation.

5.12 Shut Down the Pump

Steps and precautions for safely shutting down the pump.

5.13 Make the Final Alignment of the Pump and Driver

Procedures to perform final alignment check at operating temperature.

Maintenance

6.1 Maintenance Schedule

Outlines routine, three-month, and annual inspection tasks.

6.2 Bearing Maintenance

Procedures for bearing lubrication, oil changes, and grease requirements.

6.3 Shaft Seal Maintenance

Maintenance procedures for mechanical seals and packed stuffing boxes.

6.4 Disassembly

Precautions, tools required, and steps for disassembling the pump.

6.5 Pre-assembly Inspections

Guidelines for inspecting parts before reassembly, including replacement criteria.

6.6 Reassembly

Step-by-step instructions for assembling pump components.

Troubleshooting

7.1 Operation Troubleshooting

Common operational symptoms, their causes, and remedies.

7.2 Alignment Troubleshooting

Troubleshooting steps for alignment issues with the pump and driver.

7.3 Assembly Troubleshooting

Identifies common assembly problems and their solutions.

Other Relevant Documentation or Manuals

9.1 For Additional Documentation

Information on how to obtain further relevant documentation.

Local ITT Contacts

10.1 Regional Offices

Contact information for ITT regional offices worldwide.

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