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ITT Goulds Pumps XHD - User Manual

ITT Goulds Pumps XHD
155 pages
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Installation, Operation, and
Maintenance Manual
XHD

Table of Contents

Questions and Answers

  • D
    Daniel CooperSep 18, 2025
    What to do if the runout for the impeller wear ring is excessive in my ITT Goulds Pumps XHD Water Pump?
    • D
      Dustin HarperSep 19, 2025
      If the runout for the impeller wear ring is excessive in your ITT Water Pump, the shaft may be bent and needs replacement. Alternatively, the wear ring may have been machined improperly, requiring replacement or re-machining of the impeller.
  • J
    James JohnsAug 25, 2025
    Why is my ITT Goulds Pumps XHD Water Pump so noisy or vibrating?
    • W
      wandaellisAug 25, 2025
      If your ITT Water Pump is noisy or vibrates, several factors could be responsible. Start by realigning the pump and driver. Check the impeller for any clogs and back-flush the pump to clean it. Inspect the impeller and shaft for breaks or bends, replacing them if necessary. Ensure the foundation is rigid by tightening hold-down bolts and properly grouting the baseplate. Replace worn bearings. Properly anchor and support the suction or discharge piping. Finally, address cavitation by locating and correcting the system problem.
  • A
    April KingAug 25, 2025
    Why is my ITT Water Pump not producing enough flow or pressure?
    • T
      Thomas AguilarAug 26, 2025
      If your ITT Water Pump isn't producing the rated flow or head, there are several potential causes. Begin by checking for air leaks in the gasket or O-ring and replace them if necessary. Inspect the stuffing box for air leaks and replace or readjust the mechanical seal. Back-flush the pump to clean a partly clogged impeller. Adjust the impeller clearance if it's excessive. Ensure the suction head is sufficient by fully opening the suction-line shutoff valve and clearing any obstructions. Finally, examine the impeller for wear or damage and replace if needed.
  • J
    Joshua WilsonAug 27, 2025
    Why does my ITT Goulds Pumps XHD motor require so much power?
    • T
      twallaceAug 27, 2025
      If your ITT Water Pump motor requires excessive power, several factors could be contributing. If the discharge head has dropped below the rated point, install a throttle valve. If that doesn't resolve the issue, consider trimming the impeller diameter. Check the specific gravity and viscosity of the liquid, as a heavier liquid requires more power. Ensure the stuffing-box packing isn't too tight; readjust or replace it if worn. Inspect rotating parts for rubbing and ensure proper clearances. Adjust the impeller clearance if it's too tight.
  • S
    Sara KelleySep 23, 2025
    Why are there no LEDs flashing on my ITT Water Pump?
    • M
      Michael MckenzieSep 23, 2025
      If there are no green or red flashing LEDs on your ITT Water Pump, the battery may be dead, requiring replacement of the condition monitor. Alternatively, the unit may be deactivated, in which case you should activate the condition monitor.
  • Z
    Zachary LozanoSep 23, 2025
    Why are the red LEDs flashing on my ITT Goulds Pumps XHD Water Pump when temperature and vibration are normal?
    • N
      Nicole WoodSep 23, 2025
      If the red LEDs are flashing on your ITT Water Pump but the temperature and vibration are at acceptable levels, the baseline may be bad. Check the temperature and vi- bration levels and reset the condition monitor.
  • T
    Tracy TownsendSep 10, 2025
    Why are the bearings on my ITT Water Pump running hot?
    • K
      Kyle HuntSep 10, 2025
      If the bearings on your ITT Water Pump are running hot, it could be due to a few reasons. The pump and driver might not be aligned properly, so realign them. Check the lubricant for suitability and level to ensure there is sufficient lubrication. Also, verify that the lubrication is being cooled properly by checking the cooling system.
  • R
    robertcrossSep 12, 2025
    What causes horizontal alignment issues in ITT Goulds Pumps XHD?
    • T
      Theresa PearsonSep 12, 2025
      If horizontal (side-to-side) alignment cannot be obtained (angular or parallel) in your ITT Water Pump, it may be because the driver feet are bolt-bound. Loosen the pump's hold-down bolts, and slide the pump and driver until you achieve horizontal alignment. Another cause could be that the baseplate is not leveled properly and is probably twisted. Determine which corners of the base- plate are high or low. Remove or add shims at the appropri- ate corners. Realign the pump and driver.
  • B
    Bryan ChavezSep 3, 2025
    Why are there no LEDs flashing on my ITT Goulds Pumps XHD Water Pump condition monitor?
    • M
      Maria DaySep 4, 2025
      If there are no green or red flashing LEDs on your ITT Water Pump, the battery may be dead, requiring you to replace the condition monitor. The unit could also be deactivated, in which case you should activate the condition monitor.
  • M
    Melissa KaiserSep 1, 2025
    What causes excessive runout for the bearing-frame flange on my ITT Goulds Pumps XHD?
    • J
      jacksonchristopherSep 2, 2025
      If the runout for the bearing-frame flange on your ITT Water Pump is excessive, it could be caused by a bent shaft, which would require replacing the shaft. Another possibility is that the flange of the bearing frame is distorted, in which case you should replace the bearing-frame flange.

Summary

1 Introduction and Safety

1.1 Introduction

Purpose of the manual for installation, operation, and maintenance.

1.2 Safety

General safety precautions and warnings to prevent injury and property damage.

1.2.1 Safety terminology and symbols

Explanation of hazard levels, symbols, and safety messages.

1.2.3 User safety

Rules for personal safety, including protective equipment and electrical connections.

1.2.4 Safety regulations for Ex-approved products in potentially explosive atmospheres

Guidelines for ATEX directives and compliance for explosive atmospheres.

1.3 Product approval standards

Overview of CSA, UL, IEC, and explosion-proofing standards for product approval.

1.4 ATEX Considerations and Intended Use

Special care for potentially explosive environments and intended use guidelines.

1.5 Product warranty

Details on product warranty coverage, limitations, and claim procedures.

2 Transportation and Storage

2.1 Inspect the delivery

Procedures for inspecting packages and units upon delivery for damage or missing items.

2.2 Transportation guidelines

Precautions and methods for safe lifting and handling of pumps during transport.

2.3 Storage guidelines

Recommendations for proper storage locations and environmental conditions.

2.4 Pump storage requirements

Specific storage requirements based on the duration the unit is stored.

2.5 Frostproofing

Information on how pump frostproof capabilities are affected by various conditions.

3 Product Description

3.1 General description i-ALERT2 Equipment Condition Monitor

Overview of the i-ALERT®2 condition monitoring device for pumps.

3.2 Nameplate information

Explanation of pump nameplate fields and their meanings for identification and ordering.

4 Installation

4.1 Pre-installation

Preparations before installing the pump, including location and foundation requirements.

4.2 Baseplate-mounting procedures

Steps for preparing and mounting the baseplate using shims, wedges, or jackscrews.

4.3 Install pump, driver, and v-belt drive

Procedures for installing and aligning pump and driver components with v-belt drives.

4.5 Pump-to-driver alignment

Detailed procedures for aligning the pump and driver for optimal performance.

4.7 Piping checklists

Checklists for ensuring proper piping installation, support, and integrity.

5 Commissioning, Startup, Operation, and Shutdown

5.1 Preparation for startup

Essential tasks and warnings before starting the pump operation.

5.4 Check the rotation

Procedure to verify the correct direction of pump rotation.

5.6 Impeller-clearance setting

Methods for setting impeller clearance for optimal pump performance and efficiency.

5.8 V-Belt drive operation

Guidelines for V-belt drive installation checks, monitoring, and protection.

5.11 Shaft-sealing options

Overview of available shaft sealing options, including mechanical seals and stuffing boxes.

5.12 Pump priming

Procedures for priming the pump using various suction supply configurations.

5.16 Pump operation precautions

General precautions for safe and efficient pump operation under various conditions.

5.20 Make the final alignment of the pump and driver

Steps to perform final pump and driver alignment at operating temperature.

6 Maintenance

6.1 Maintenance schedule

Overview of maintenance inspections including routine, 3-month, and annual tasks.

6.1.1 Bearing maintenance

Guidelines for bearing lubrication and replacement schedules based on operating hours.

6.1.5 Lubricating-grease requirements

Guidelines for selecting and applying appropriate greases for pump lubrication.

6.1.6 Shaft-seal maintenance

Maintenance procedures for mechanical seals and packed stuffing boxes.

6.2 Disassembly

6.2.1 Disassembly precautions

Safety warnings and precautions to follow before starting pump disassembly.

6.2.2 Wet end disassembly instructions

Precautions to follow before disassembling the pump's wet end.

6.2.7 Wet end disassembly instructions

Detailed steps for disassembling the wet end components for metal-lined pumps.

6.2.8 Disassembly for Rubber-Lined

Steps specific to the disassembly of rubber-lined pump components.

6.2.24 Remove the power end- XHD and XHD Value Option

Procedure for removing the power end from XHD and XHD Value Option models.

6.2.25 Disassemble the power end - XHD, oil lubrication

Steps to disassemble the oil-lubricated power end for XHD pumps.

7 Troubleshooting

7.1 Operation troubleshooting

Common operational symptoms, their causes, and recommended remedies.

7.2 Alignment troubleshooting

Troubleshooting guide for alignment issues and their potential causes.

7.3 Assembly troubleshooting

Troubleshooting common problems related to pump assembly.

7.4 i-ALERT2 Equipment Health Monitor troubleshooting

Guide for troubleshooting the i-ALERT®2 Equipment Health Monitor.

8 Parts Listings and Cross-Sectionals

8.1 Assembly drawings - (exploded views)

Exploded view diagrams of pump components for metal-lined and rubber-lined models.

ITT Goulds Pumps XHD Specifications

General IconGeneral
BrandITT
ModelGoulds Pumps XHD
CategoryWater Pump
LanguageEnglish

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