Table of Contents
1 Introduction and Safety
....................................................................................................................................5
1.1 Introduction................................................................................................................................................ 5
1.1.1 Requesting other information ..........................................................................................................5
1.2 Safety ........................................................................................................................................................5
1.2.1 Safety terminology and symbols ..................................................................................................... 6
1.2.2 Environmental safety.......................................................................................................................7
1.2.3 User safety ......................................................................................................................................7
1.2.4 Safety regulations for Ex-approved products in potentially explosive atmospheres ....................... 9
1.3 Product approval standards .................................................................................................................... 11
1.4 ATEX Considerations and Intended Use................................................................................................12
1.5 Product warranty .....................................................................................................................................13
2 Transportation and Storage............................................................................................................................ 14
2.1 Inspect the delivery .................................................................................................................................14
2.1.1 Inspect the package ......................................................................................................................14
2.1.2 Inspect the unit..............................................................................................................................14
2.2 Transportation guidelines ........................................................................................................................ 14
2.2.1 Precautions ................................................................................................................................... 14
2.2.2 Pump handling .............................................................................................................................. 14
2.2.3 Lifting methods..............................................................................................................................14
2.3 Storage guidelines................................................................................................................................... 16
2.3.1 Storage location ............................................................................................................................ 16
2.4 Pump storage requirements .................................................................................................................... 16
2.5 Frostproofing ...........................................................................................................................................16
3 Product Description ........................................................................................................................................17
3.1 General description i-ALERT®2 Equipment Condition Monitor...............................................................17
3.2 Nameplate information ............................................................................................................................17
4 Installation........................................................................................................................................................20
4.1 Pre-installation......................................................................................................................................... 20
4.1.1 Pump location guidelines .............................................................................................................. 20
4.1.2 Foundation requirements .............................................................................................................. 21
4.2 Baseplate-mounting procedures .............................................................................................................22
4.2.1 Prepare the baseplate for mounting..............................................................................................22
4.2.2 Install the baseplate using shims or wedges.................................................................................22
4.2.3 Install the baseplate using jackscrews ..........................................................................................23
4.2.4 Direct-coupled baseplate-leveling worksheet................................................................................27
4.3 Install pump, driver, and v-belt drive........................................................................................................28
4.3.1 Install and align the sheaves.........................................................................................................28
4.3.2 Install and tension the belt ............................................................................................................ 28
4.4 Install the pump, driver, and coupling......................................................................................................29
4.5 Pump-to-driver alignment ........................................................................................................................ 29
4.5.1 Alignment checks ..........................................................................................................................30
4.5.2 Permitted indicator values for alignment checks........................................................................... 30
4.5.3 Alignment measurement guidelines ..............................................................................................31
4.5.4 Attach the dial indicators for alignment ......................................................................................... 31
4.5.5 Pump-to-driver alignment instructions...........................................................................................31
Table of Contents
XHD Installation, Operation, and Maintenance Manual 1