ITW Dynatec DYNAMELT D45 Series

Questions and Answers

D
Daniel HarperAug 8, 2025
What to do if I see a MOTOR FAULT on my ITW Dynatec DYNAMELT D45 Industrial Equipment?
- J
  Jessica OrtegaAug 8, 2025
  If you're encountering a MOTOR FAULT with your ITW Dynatec Industrial Equipment, it could be due to a few reasons. First, there may be a motor short circuit, in which case you should replace the motor. Second, there may be a faulty motor drive, so you should replace the motor drive. Finally, there may be a motor overload, in which case you should contact ITW Dynatec, Technical Service.
D
Dennis SmithAug 12, 2025
Why am I getting a SYSTEM FAULT! on my ITW Dynatec DYNAMELT D45 Industrial Equipment?
- L
  littleoscarAug 12, 2025
  If you see a SYSTEM FAULT! error on your ITW Dynatec Industrial Equipment, the V6 modules on the DIN rail might not be connected properly. Ensure that the modules are connected properly and check the bus connector near the rail.
R
Robin BrooksAug 18, 2025
What to do if my ITW Dynatec DYNAMELT D45 shows FAULTFAULTMOTOR FAULTCONFIRM WITHCONFIRM WITH?
- V
  Victoria CarterAug 18, 2025
  If your ITW Dynatec Industrial Equipment displays a FAULTFAULTMOTOR FAULTCONFIRM WITHCONFIRM WITH error, this is due to an over-temperature or an RTD sensor fault. Troubleshoot and solve the problem which caused the fault, and then confirm with the RETURN button.
J
Jesse HoganAug 22, 2025
What to do if ITW Dynatec DYNAMELT D45 displays TEMP ALARMFAULT CONFIRM WITHPRESS?
- R
  rachelwilliamsonAug 22, 2025
  If you see a TEMP ALARMFAULT CONFIRM WITHPRESS error on your ITW Dynatec Industrial Equipment, it indicates a problem with the RTD sensor in the Head #1 zone. After troubleshooting the fault and solving the problem with the sensor, press the RETURN button. Or, if Head #1 is not in use, press F5 to turn the zone Off.
J
Jessica CooperAug 27, 2025
What to do if ITW Dynatec DYNAMELT D45 Industrial Equipment shows TEMP SENS FAULT PRESS?
- E
  Eric MaysAug 27, 2025
  If you are seeing a TEMP SENS FAULT PRESS message on your ITW Dynatec Industrial Equipment, advance to the temperature zones display to see which zone is affected. After troubleshooting the fault and solving the problem with the sensor, press the RETURN button.
B
Brian JohnsonSep 2, 2025
What does HOLD EXTCON mean on my ITW Dynatec DYNAMELT D45 Industrial Equipment?
- G
  georgewatsonSep 2, 2025
  If you are experiencing a HOLD EXTCON error with your ITW Dynatec Industrial Equipment, the jumper connection from IN6 to COM (or IN6 to 24V) is not made on the Base Module.

ITW Dynatec DYNAMELT D45 Series Specifications

General

Brand	ITW Dynatec
Model	DYNAMELT D45 Series
Category	Industrial Equipment
Language	English

Summary

DYNAMELT D15;D25;D45 SERIES ADHESIVE SUPPLY UNIT

Chapter 1 SAFETY PRECAUTIONS

Safe Installation & Operation

Guidelines for safe installation and operation of the adhesive supply unit.

Eye Protection & Protective Clothing

Importance of eye protection and protective clothing when working with hot melt adhesive equipment.

Electrical Safety

Safety precautions related to high voltage and electrical connections.

High Temperatures Safety

Safety precautions regarding hot surfaces and molten adhesive to prevent burns.

High Pressure Safety

Safety precautions for operating equipment under pressure and relieving system pressure.

Protective Covers Safety

Warning to keep all guards and covers properly installed for safety.

Hot Melt Burns Treatment

Procedures for treating burns from hot melt adhesives and first aid.

Explosion; Fire Hazard Warnings

Safety warnings regarding explosive environments and cleaning compounds.

Lockout; Tagout Procedures

Requirements and guidelines for lockout/tagout procedures according to OSHA.

Reactive HMPUR Adhesives Safety

Specific safety measures for handling reactive HMPUR adhesives, including ventilation.

Chapter 2 DESCRIPTION AND SPECIFICATIONS

Product Description

General overview of the D15/D25/D45 Series adhesive supply units and their features.

Technical Specifications

Detailed technical specifications including environmental, physical, and electrical parameters.

Performance Characteristics

Performance characteristics such as operating temperature, accuracy, and melt rates.

DynaControl V6 Controller Features

Features and capabilities of the DynaControl V6 controller, including interface and functions.

Chapter 3 INSTALLATION

Placing the ASU

Guidelines for correctly positioning the Adhesive Supply Unit (ASU) on a flat surface.

Lifting the ASU Safely

Safety warning and instructions for lifting the unit by two persons.

General Installation Sequence

General sequence and safety precautions for installing the ASU after mounting.

Voltage Configuration

Selecting and verifying the correct voltage configuration connector for the ASU.

Adhesive Handling

Instructions on maintaining the correct adhesive level and changing formulations.

Pressure Relief Valve Adjustment

Procedure for adjusting the pressure relief valve to protect the pump and system components.

LCD Controller Start-Up; Shut-Down

Simplified sequence for starting up and shutting down the system using the LCD controller.

Touch Screen Start-Up; Shut-Down

Simplified sequence for starting up and shutting down the system using the touch screen controller.

Chapter 4 DynaControl V6 CONTROLLER SET-UP

Temperature Control Overview

Overview of temperature control features and functions of the DynaControl microprocessor.

Temperature Setpoints & Alarms

Explanation of over-temperature setpoints, ready temperature, and alarms.

Standby & Sequential Heating

LCD Display & Error Alarms

How LCD displays indicate errors, sensor failures, and over-temperature alarms.

Responding to LCD Alarms

Steps for operators to acknowledge and resolve LCD error alarms.

Touch Screen Alarms & Faults

How touch screen displays indicate faults and alarms, and operator response.

Touch Screen Alarm Troubleshooting

Common error alarms displayed on the touch screen status line and their causes.

Typical Operation Settings

Recommended temperature settings for a typical packaging application.

DynaControl V6 Default Settings

Default settings for the DynaControl V6 LCD controller, including language and access codes.

Chapter 5 PROGRAMMING INSTRUCTIONS, V6 LCD

DynaControl V6 LCD Interface

Introduction to the DynaControl V6 LCD interface, its features, and operation.

Overview Screen Reference

Detailed explanation of the Overview Screen elements and navigation controls.

Status Line Indicators

Explanation of the status line indicators for system, keypad, time, and pump status.

System Parameter Setup

Step-by-step guide for programming the controller to meet specific production temperature requirements.

Selecting Temperature Zones

How to select and view individual temperature zones, their setpoints, and actual temperatures.

Setting Temperature Setpoints

Procedure for selecting and entering temperature setpoints for each zone.

Pump Settings Overview

How to program pump modes (Manual, Stop, Automatic) and speeds.

Selecting Pump Mode

Choices for pump modes: AUTO, MANUAL, and STOP.

Manual & Auto Mode Adjustments

Adjusting pump speed in Manual and Auto Modes, including presets and scaling.

Main Menu Functions

Accessing functions like Recipe Management, Standby Mode, and Scheduler from the Main Menu.

Standby Mode Operation

How to toggle between Normal Mode and Standby Mode to reduce temperatures and stop the pump.

Setpoint Locking & Access Codes

Locking setpoints and managing access codes to prevent unauthorized changes.

7-Day Scheduler Programming

Programming the ASU to automatically switch on/off at set times and days.

System Configuration Menu

Overview of the System Configuration Menu for programming various parameters.

Pump Configuration

Configuring pump parameters like enable temperature and individual pump control.

Setpoint Limitation & Hi;Lo Tolerance

Setting maximum setpoints and temperature tolerances for alarms.

Standby Configuration

Configuring standby mode activation methods and parameters.

Standby Temperature & Time Settings

Setting standby temperature reduction, time delays, and sleep mode.

Level Detection Configuration

Configuring the low adhesive level sensor and associated actions.

Heat-Up Sequence Priorities

Setting heating priorities for zones to optimize warm-up sequences.

Access Code & RPM Increment

Logbook; Fault History

Accessing and viewing the controller's logbook of faults and events for troubleshooting.

Power-On Configuration

Configuring power-on behavior for motor stop and heater start.

Global Setpoints Programming

Simplifying setpoint programming by using global relationships between zones.

Troubleshooting Controller Messages

Troubleshooting common controller messages and display errors.

Chapter 5 TOUCH PANEL PROGRAMMING

Touch Panel Setup Parameters

Guide to programming controller parameters for specific production requirements.

Main Screen Overview

Overview of the main screen display, showing zone status, pump status, and system overview.

Main Screen Status & Icons

Explanation of the status line indicators and icons for zones and values.

Temperature Zones Set Screen

How to program setpoint temperatures for each activated zone.

Pump Overview Screen

Pump Control: Linear Line Speed

Pump Control: Pressure Control

Automatic Ramp Compensation

System On;Off & Standby Control

Settings Menu Overview

Heating Priority Settings

Zone Settings Adjustment

General Settings: Temperature

Standby Settings Configuration

Level Control Settings

Pressure Zero Calibration

Recipe Management

Creating, saving, loading, and managing recipes or programs for system parameters.

Time & Scheduler Setup

Log Book Access

Security Settings Management

Acknowledge Alarms

Faults, Alarms & Operator Response

List of common faults/alarms and operator actions for error indication alarms.

Chapter 6 PREVENTIVE MAINTENANCE

Maintenance Schedule Overview

Output Filter Maintenance

Primary Filter Cleaning

Pump Shaft Leak Inspection

Preventive Maintenance Summary

Filter Manifold Purging

System Flushing Procedure

Chapter 7 TROUBLESHOOTING

General Troubleshooting Notes

Controller Error Messages

How the controller indicates errors via FAULT or ALARM messages.

Overtemp Thermostat & Modules Status

Handling PCBs Safely

Safety procedures for handling PCBs to prevent electrostatic discharge damage.

Heater & Sensor Resistance Values

Troubleshooting Error Alarms

Troubleshooting guide for specific error indication alarms like Hopper Overtemp.

Hopper Sensor Troubleshooting

Hopper Heater & Drop-in Grid Overtemp

Drop-In Grid Sensor Troubleshooting

Drop-in Grid Heater Troubleshooting

Hose;Head Overtemp Troubleshooting

Hose;Head Not Heating (Sensor Issues)

Hose;Head Not Heating (Heater Issues)

Auxiliary Zone Overtemp Troubleshooting

Auxiliary Zone Sensor Troubleshooting

Auxiliary Zone Heater Troubleshooting

Adjustable Adhesive Pressure Relief Valve

Gear Pump Operation Modes

Pump Output Adjustments

ASU Pump Troubleshooting

Gear Pump Priming & Start-Up

Gear Pump Troubleshooting Guide

Common problems and solutions for gear pump operation.

Pump Operation Issues

Low;Inconsistent Adhesive Output

Pump Seal Leak Troubleshooting

Chapter 8 DISASSEMBLY & RE-ASSEMBLY PROCEDURES

Accessing Electrical Components

Module Replacement Procedure

Pump and Motor Access; Removal

Pump O-ring & Re-Assembly Cautions

Appendix Pumps

Gear Pump Safety & Operation

Safety and operational guidelines for ITW Dynatec metering gear pumps.

General Pump Safety Instructions

General safety instructions for pump installation, operation, and maintenance.

Pump Installation Guidelines

Pump Operation & Start-Up Safety

Safety warnings and guidelines for pump operation, including temperature monitoring and start-up.

Pump Heating, Cooling & Shutdown

Pump Maintenance & Torque Specs

Pump Shaft Seal Leakage

Pump Troubleshooting Guide

Common problems and solutions for pump leaks, non-operation, and delivery issues.

Pump Reconditioning & Shaft Seal Replacement

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