ITW Dynatec DYNAMELT D25 Series - User Manual

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DYNAMELT D15/D25/D45 SERIES

ADHESIVE SUPPLY UNIT

with V6 DynaControl with LCD or Touch Screen Controller Rev.1.16

Technical Documentation, No.20-63, Rev.9.16

ITW Dynatec

An Illinois Tool Works Company

www.itwdynatec.com

Adhesive Application Solutions | ISO 9001 certified

Table of Contents

Questions and Answers

S
Susan CampbellAug 7, 2025
What to do if I see a MOTOR FAULT on my ITW Dynatec DYNAMELT D25?
- M
  Mr. Jeffrey SheltonAug 7, 2025
  If you're encountering a MOTOR FAULT with your ITW Dynatec Industrial Equipment, it could be due to a few reasons. First, there may be a motor short circuit, in which case you should replace the motor. Second, there may be a faulty motor drive, so you should replace the motor drive. Finally, there may be a motor overload, in which case you should contact ITW Dynatec, Technical Service.
W
wolfegarrettAug 12, 2025
Why am I getting a SYSTEM FAULT! on my ITW Dynatec Industrial Equipment?
- J
  Jeremy PatelAug 12, 2025
  If you see a SYSTEM FAULT! error on your ITW Dynatec Industrial Equipment, the V6 modules on the DIN rail might not be connected properly. Ensure that the modules are connected properly and check the bus connector near the rail.
M
Marissa HendersonAug 17, 2025
What to do if my ITW Dynatec DYNAMELT D25 shows FAULTFAULTMOTOR FAULTCONFIRM WITHCONFIRM WITH?
- T
  Tiffany TaylorAug 18, 2025
  If your ITW Dynatec Industrial Equipment displays a FAULTFAULTMOTOR FAULTCONFIRM WITHCONFIRM WITH error, this is due to an over-temperature or an RTD sensor fault. Troubleshoot and solve the problem which caused the fault, and then confirm with the RETURN button.
D
Debra MartinezAug 22, 2025
What to do if ITW Dynatec DYNAMELT D25 displays TEMP ALARMFAULT CONFIRM WITHPRESS?
- K
  Kristen GuzmanAug 22, 2025
  If you see a TEMP ALARMFAULT CONFIRM WITHPRESS error on your ITW Dynatec Industrial Equipment, it indicates a problem with the RTD sensor in the Head #1 zone. After troubleshooting the fault and solving the problem with the sensor, press the RETURN button. Or, if Head #1 is not in use, press F5 to turn the zone Off.
C
cwongAug 27, 2025
What to do if ITW Dynatec DYNAMELT D25 shows TEMP SENS FAULT PRESS?
- Q
  qthompsonAug 27, 2025
  If you are seeing a TEMP SENS FAULT PRESS message on your ITW Dynatec Industrial Equipment, advance to the temperature zones display to see which zone is affected. After troubleshooting the fault and solving the problem with the sensor, press the RETURN button.
J
Joseph AllenSep 2, 2025
What does HOLD EXTCON mean on my ITW Dynatec DYNAMELT D25?
- C
  Cynthia BurtonSep 2, 2025
  If you are experiencing a HOLD EXTCON error with your ITW Dynatec Industrial Equipment, the jumper connection from IN6 to COM (or IN6 to 24V) is not made on the Base Module.

ITW Dynatec DYNAMELT D25 Series Specifications

General

Brand	ITW Dynatec
Model	DYNAMELT D25 Series
Category	Industrial Equipment
Language	English

Summary

Chapter 1 Safety Precautions

Safe Installation & Operation

Ensures proper and safe setup and operation of the equipment, covering potential hazards like kinking hoses and trip risks.

Electrical Safety

Highlights risks associated with high voltage and essential safety measures for electrical connections and grounding.

High Temperatures and Pressure

Details hazards related to hot surfaces and molten adhesive under pressure, including necessary protective measures.

Special Safety Considerations for Reactive Adhesives

Chapter 2 DESCRIPTION AND SPECIFICATIONS

Technical Specifications

Chapter 3 INSTALLATION

Placing and Lifting the ASU

Covers instructions for correctly positioning the unit and safe lifting procedures.

Electrical Connections and Wiring

Details procedures for connecting incoming line power and voltage configuration.

Adjusting the Pressure Relief Valve

Provides a step-by-step guide for adjusting the pressure relief valve for optimal system performance.

Typical Start-Up and Shut Down Procedures

Outlines simplified sequences for starting up and shutting down the system using the LCD controller.

Chapter 4 DynaControl V6 CONTROLLER SET-UP

Temperature Control Functions Overview

Explains the general functions of the DynaControl microprocessor-based proportional temperature control.

DynaControl V6 LCD Display Reference

Error Indication Alarms

Describes the conditions that trigger LCD error alarms and how they are displayed.

Settings for Typical Operation

Chapter 5 PROGRAMMING INSTRUCTIONS, V6 LCD

DynaControl V6 LCD Interface Overview

Overview Screen Navigation and Status

Setting Temperature Zones and Setpoints

Guides on programming temperature setpoints for each zone and turning zones ON/OFF.

Pump Screen and Settings Configuration

Details how to program pump modes (Manual, Stop, Auto) and speed settings.

System Configuration Menu Parameters

Controller Messages Troubleshooting Guide

Provides examples of system status and controller error messages with potential solutions.

Chapter 6 PREVENTIVE MAINTENANCE

Output Filter Maintenance

Primary Filter Cleaning

Chapter 7 TROUBLESHOOTING

General Troubleshooting Notes and Precautions

Provides essential safety notes and preliminary checks before troubleshooting equipment issues.

Location of Key Components

Handling Electronic Components (PCBs)

Details procedures for safely handling printed circuit boards to prevent electrostatic discharge damage.

Troubleshooting Specific Faults

Guides on diagnosing and resolving common error indication alarms like Hopper Overtemp.

Hose; Head and Aux Zone Troubleshooting

Addresses issues related to hose, head, and auxiliary zone overtemperature or heating problems.

Pump Troubleshooting Guide

Provides common problems and solutions for pump operation, output, and leaks.

Chapter 8 DISASSEMBLY & RE-ASSEMBLY PROCEDURES

To Access the Electrical Components

To Access the Pump or Motor

Provides instructions for accessing and removing the pump and motor assemblies.

Re-Assembly Procedures

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