ITW Dynatec DYNAMELT D15 Series User Manual (English)

Questions and Answers:

M
Matthew SheppardAug 3, 2025
What to do if I see a MOTOR FAULT on my ITW Dynatec Industrial Equipment?
- N
  Nancy CarterAug 3, 2025
  If you're encountering a MOTOR FAULT with your ITW Dynatec Industrial Equipment, it could be due to a few reasons. First, there may be a motor short circuit, in which case you should replace the motor. Second, there may be a faulty motor drive, so you should replace the motor drive. Finally, there may be a motor overload, in which case you should contact ITW Dynatec, Technical Service.
W
william83Aug 8, 2025
Why am I getting a SYSTEM FAULT! on my ITW Dynatec DYNAMELT D15?
- R
  Ryan SkinnerAug 8, 2025
  If you see a SYSTEM FAULT! error on your ITW Dynatec Industrial Equipment, the V6 modules on the DIN rail might not be connected properly. Ensure that the modules are connected properly and check the bus connector near the rail.
T
Travis BellAug 13, 2025
What to do if my ITW Dynatec DYNAMELT D15 Industrial Equipment shows FAULTFAULTMOTOR FAULTCONFIRM WITHCONFIRM WITH?
- M
  Maria ManningAug 13, 2025
  If your ITW Dynatec Industrial Equipment displays a FAULTFAULTMOTOR FAULTCONFIRM WITHCONFIRM WITH error, this is due to an over-temperature or an RTD sensor fault. Troubleshoot and solve the problem which caused the fault, and then confirm with the RETURN button.
E
Erika BrownAug 18, 2025
What to do if ITW Dynatec Industrial Equipment displays TEMP ALARMFAULT CONFIRM WITHPRESS?
- J
  Jessica SloanAug 18, 2025
  If you see a TEMP ALARMFAULT CONFIRM WITHPRESS error on your ITW Dynatec Industrial Equipment, it indicates a problem with the RTD sensor in the Head #1 zone. After troubleshooting the fault and solving the problem with the sensor, press the RETURN button. Or, if Head #1 is not in use, press F5 to turn the zone Off.

ITW Dynatec DYNAMELT D15 Series Specifications

General

Brand	ITW Dynatec
Model	DYNAMELT D15 Series
Category	Industrial Equipment
Language	English

Summary

DYNAMELT D15/D25/D45 SERIES ADHESIVE SUPPLY UNIT

Technical Documentation

Technical documentation for the adhesive supply unit.

Information about this manual

ITW Dynatec Service Parts and Technical Service

Contact information for ITW Dynatec service and parts in different regions.

EC declaration of conformity

Description and identification of the machinery

Details about the machinery, product, project, and commercial name.

Chapter 1 Safety Precautions

Safe Installation & Operation

Guidelines for safe installation and operation of the adhesive supply unit.

Eye Protection & Protective Clothing

Mandatory protective measures for eyes and body when working with equipment.

Electrical

Safety precautions related to high voltages and electrical connections.

High Temperatures

Warnings and precautions regarding hot surfaces and molten adhesive.

Lockout/ Tagout

Guidelines for lockout/tagout procedures as per OSHA.

Special Safety Considerations When Using Reactive HMPUR Adhesives

Safety measures for handling reactive HMPUR adhesives and ventilation requirements.

Chapter 2 Description & Specifications

Description

Overview of the D15/D25/D45 Series adhesive supply units (ASUs).

Specifications

Detailed environmental, physical, and electrical specifications of the ASUs.

Installation Dimensions

Illustrations and dimensions for installing the adhesive supply unit.

Model Designation Matrix (SDS)

Explanation of the model designation matrix for product configuration.

Chapter 3 INSTALLATION

Placing the ASU

Instructions for positioning the Adhesive Supply Unit (ASU) on a flat surface.

Lifting the ASU

Warning and guidance for safely lifting the unit by two persons.

Installation

Procedures for connecting incoming line power and electrical setup.

Voltage Configuration Connector

Information on selecting the correct voltage configuration connector for the unit.

Location of V6 Modules & Printed Circuit Boards (PCBs)

Diagram showing the location of V6 modules and printed circuit boards.

Rear Cover: Hose and Head Electrical and Adhesive Connections

Instructions for connecting hoses and heads to the rear cover manifold.

Adjusting the Pressure Relief Valve

Procedure for adjusting the pressure relief valve for proper system pressure.

Typical Start-Up and Shut Down of the V6 System Using LCD Controller

Simplified sequence for starting up and shutting down the system with LCD controller.

Chapter 4 DynaControl V6 Controller Set-Up

Temperature Control Functions in General

Overview of DynaControl's proportional temperature control functions.

Error Indication Alarms

Explanation of controller alarms indicating errors or sensor issues.

Settings for a Typical Operation

Approximate settings for a typical packaging application.

Default Settings of the DynaControl V6 LCD Controller

Default configuration settings for the DynaControl V6 LCD controller.

Chapter 5 Programming of DynaControl Controllers

DynaControl (DCL) V6 LCD Interface

Overview of the DynaControl V6 controller's LCD interface and operation.

Overview Screen Reference

Reference for understanding the elements on the Overview Screen.

Setup Your System's Parameters

Step-by-step procedure for programming the controller with system parameters.

Pump Settings

Programming pump mode (Manual, Stop, Auto) and speed.

System Configuration Menu

Accessing parameters like language, zones, pumps, and standby.

Recipes Screen

Creating, saving, loading, and managing recipes (programs).

Time & Scheduler Screen

Setting current date/time and programming the scheduler for automatic operation.

Security Screen

Setting passwords for access and parameter changes.

Chapter 6 Preventive Maintenance

General Cleaning

Instructions for cleaning the ASU enclosure and plastic panels.

Output Filter

Procedure for replacing the output filter.

Primary Filter Cleaning

Step-by-step guide for cleaning or replacing the primary filter.

Flushing the System

Instructions for flushing the system with cleaning fluid.

Chapter 7 Troubleshooting

General Troubleshooting Notes

Important notes and preliminary checks before troubleshooting.

Location of Components

Diagram showing the locations of key modules and PCBs within the ASU.

Error Indication Alarm Troubleshooting Guide

Guide to troubleshooting specific error indication alarms.

Pump Troubleshooting Guide

Troubleshooting guide for common gear pump operational problems.

Chapter 8 Disassembly & Re-assembly Procedures

To Access the Electrical Components

Guide to accessing and removing electrical components like displays and PCBs.

Gear Pump and Motor Removal

Steps for removing the gear pump and motor assembly.

Re-Assembly Procedures

General cautions and procedures for re-assembling the unit.

Chapter 9 Available Options & Accessories

Pressure Gauge Kit: PN 101175

Details on the optional analog pressure gauge kit.

Filter Options

Information on different mesh outlet filter options available.

Pump Options

Overview of available gear pump options for the ASU.

Recommended Spare Parts List

List of recommended spare parts for the unit.

Chapter 10 Component Illustrations & Bills of Material

Cabinet Assembly

Exploded view and parts list for the main cabinet assembly.

Electrical Panel Box Assembly

Exploded view and parts list for the electrical panel box.

Drive Assembly

Exploded view and parts list for the drive assembly.

Gear Pump Assemblies

Exploded views and parts lists for various gear pump models.

Chapter 11 SYSTEM SCHEMATICS & ENGINEERING DRAWINGS

HEAD SCHEMATIC PN 103117 REV. B

Wiring schematic for the head assembly, including heater and RTD.

HOSE SCHEMATIC PN 101082 REV. G

Wiring schematic for the hose, showing connections from ASU to applicator.

TYPICAL HYDRAULIC SCHEMATIC:

Diagram illustrating the typical hydraulic flow path of the system.

ELECTRICAL CONNECTIONS

LOAD DIAGRAM

Diagram showing the optimum ratio between load and supply voltage for transmitters.

AUTOZERO FUNCTION

Explanation of the Autozero function activation via magnetic contact.

MECHANICAL DIMENSIONS

NOTE :

Note regarding rigid stem length option and tightening torque.

WARNING :

Warning about maximum tightening torque for installation.

ORDER CODE

Examples

Examples of order codes for melt pressure transmitters.

GEFRAN spa

Contact information and website for GEFRAN.

Related product manuals

ITW Dynatec DYNAMELT D25 Series

234 pages

ITW Dynatec DYNAMELT D45 Series