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Jet JFM-5 User Manual

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Operating Instructions and Parts Manual
Hollow Chisel Mortiser
Model JFM-5
WMH TOOL GROUP
2420 Vantage Drive
Elgin, Illinois 60123 Part No. M-708589A
Ph.: 800-274-6848 Revision A 6/06
www.wmhtoolgroup.com Copyright © WMH Tool Group

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Questions and Answers:

Jet JFM-5 Specifications

General IconGeneral
BrandJet
ModelJFM-5
CategoryPower Tool
LanguageEnglish

Summary

Warranty and Service Information

Product Information and Support Channels

Provides details on obtaining product information and contacting WMH Tool Group for support.

Warranty Coverage and Exclusions

Outlines what is covered, who is covered, warranty periods, and exclusions for JET products.

Service Procedures and Legal Disclaimers

Explains how to get service, state law applicability, and warranty limitations.

General Safety Warnings

Essential Safety Precautions (1-20)

Covers essential safety rules for operating the mortiser, including personal protection and machine setup.

Additional Safety Warnings

Operational Safety Notices and Definitions (21-31)

Provides additional safety rules and explains the meaning of CAUTION and WARNING symbols.

Introduction and Specifications

Mortiser Overview

Introduces the JET Model JFM-5 Hollow Chisel Mortiser and its purpose.

Technical Specifications

Lists detailed technical specifications for the JET Model JFM-5 Hollow Chisel Mortiser.

Machine Features and Terminology

Component Identification Diagram

Identifies and labels key components and controls of the mortiser, including axes of movement.

Unpacking and Initial Check

Shipping Container Contents Verification

Details the parts included in the shipping container and instructions for checking for damage or missing items.

Assembly and Setup

Assembly Preparation and Tools

Lists required tools and preparation steps before assembling the mortiser.

Mounting and Z-Axis Handle Installation

Guides on mounting the mortiser to the stand and installing the Z-axis handle.

Assembly - Table and Work Stop

Table Handwheel, Wood Table, and Work Stop Installation

Instructions for attaching table handwheels, the wood table, and the work stop.

Installing Chisel and Auger

Chisel and Auger Installation Process

Step-by-step guide for installing the chisel and auger, including proper clearance and orientation.

Chisel Slot Orientation Guidance

Provides specific instructions on orienting the chisel slot for effective chip removal during operation.

Chuck Extension Adaptor and Tool Storage

Using the Chuck Extension Adaptor

Instructions on how to use the chuck extension adaptor with short-shank augers.

Accessory Storage Solutions

Information on convenient storage locations for accessories like the chuck key.

Grounding Instructions

Proper Electrical Grounding Procedures

Essential safety guidelines for grounding the machine to prevent electrical shock.

Grounding Instructions - Voltage Specifics

110V and 230V Grounding Procedures

Details proper grounding for 110V and 230V operation, including adapter use.

Extension Cord Selection

Guide to Choosing Extension Cords

Provides a chart for selecting the correct gauge extension cord based on amperage and length.

Machine Adjustments

Depth Stop and Table Stop Adjustments

Instructions for setting the depth stop and adjusting table stops for precise operation.

Vise Operation and Gib Adjustment

Guides on operating the workpiece vise and adjusting gibs for smooth machine movement.

Operating the Mortiser

General Operating Procedure and Feed Rates

Step-by-step guide for using the mortiser, including feed rate, chip clearance, and safety notes.

Operational Safety and Best Practices

Highlights critical operational safety points like chisel slot orientation and techniques for deep mortises.

Maintenance and Sharpening

Chisel and Auger Sharpening Techniques

Instructions for sharpening the chisel and auger for optimal performance and longevity.

Lubrication and General Upkeep

Details on lubricating the machine's moving parts and general cleaning recommendations.

Troubleshooting - Power and Operation

Mortiser Start/Trip and Speed Issues

Addresses problems related to starting, tripping breakers, fuse issues, and auger speed.

Machine Operation and Workpiece Problems

Covers issues like noise, workpiece burning, chip clearing, and auger contact.

Troubleshooting - Auger and Workpiece Issues

Auger Path and Workpiece Binding Solutions

Solutions for auger wandering, improper installation, splintering, and workpiece binding.

Replacement Parts Information

Parts Diagram and Ordering Procedure

Illustrates parts of the mortiser and provides information on how to order replacement parts.

Parts List - Components 1-56

Component Identification and Part Numbers (1-56)

Lists parts from index 1 to 56 with part numbers, descriptions, sizes, and quantities.

Parts List - Components 57-103

Component Identification and Part Numbers (57-103)

Lists parts from index 57 to 103 with part numbers, descriptions, sizes, and quantities.

Stand Assembly Details

Stand Assembly Diagram and Components

Illustrates the assembly of the mortiser stand and lists its components with part numbers.

Optional Accessories

Accessory List and Identification

Details optional accessories available for the mortiser, including chuck extension adapters and chisel/bit sets.

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