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JLG 26MRT User Manual

JLG 26MRT
62 pages
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SERVICE & MAINTENANCE
Model
26MRT
3120791
December 1, 2000
AUSTRALIAN OFFICE
JLG INDUSTRIES, INC.
P.O. Box 5119
11 Bolwarra Road
Port Macquarie, Australia
Telephone: 065 811111
Fax: 065 810122
EUROPEAN OFFICE
JLG INDUSTRIES (EUROPE)
Kilmartin Place,
Tannochside Park
Uddingston, Scotland, G71 5PH
Telephone: 01698 811005
Main Fax: 01698 811055
Parts Fax: 01698 811455
CORPORATE OFFICE
JLG INDUSTRIES, INC.
1 JLG Drive
McConnellsburg, PA.
17233-9533
USA
Telephone: (717) 485-
5161
Fax: (717) 485-6417

Table of Contents

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JLG 26MRT Specifications

General IconGeneral
BrandJLG
Model26MRT
CategoryBoom Lifts
LanguageEnglish

Summary

INTRODUCTION - MAINTENANCE SAFETY PRECAUTIONS

GENERAL SAFETY PRECAUTIONS

General safety precautions for aerial platform maintenance.

HYDRAULIC SYSTEM SAFETY

Safety precautions specific to hydraulic systems.

GENERAL MAINTENANCE PRECAUTIONS

General safety rules and warnings for maintenance tasks.

SECTION 1. SPECIFICATIONS

CAPACITIES

Specific capacities for hydraulic oil, fuel, drive axle, and machine weight.

COMPONENT DATA

Specifications for key machine components such as engines, pumps, and tires.

PERFORMANCE DATA

Performance metrics including travel speed, gradeability, and turning radius.

TORQUE REQUIREMENTS

Specifications for wheel lug nut torque and general fastener torque.

LUBRICATION

Recommendations for hydraulic oil types and viscosity grades based on temperature.

CYLINDER SPECIFICATIONS

Details on cylinder dimensions, bores, strokes, and lubrication requirements.

PRESSURE SETTINGS

Recommended pressure settings for hydraulic system relief valves.

LIMIT SWITCHES

Details on the machine's tilt alarm and high drive cut-out limit switches.

CRITICAL STABILITY WEIGHTS

Critical weights for stability, warning against component replacement.

SECTION 2. PROCEDURES

SERVICING AND MAINTENANCE GUIDELINES

Guidelines for general servicing, safety, and maintaining cleanliness during maintenance.

LUBRICATION INFORMATION

Information on hydraulic system cleanliness and recommended hydraulic oil.

CYLINDERS - THEORY OF OPERATION

Explanation of how double-acting lift and steer cylinders operate.

VALVES - THEORY OF OPERATION

Explanation of solenoid and proportional control valve operation.

CYLINDER CHECKING PROCEDURES

Procedures for checking steer and lift cylinders for leaks.

LIFT CYLINDER REMOVAL AND INSTALLATION

Step-by-step instructions for removing and installing the lift cylinder.

LIFT CYLINDER REPAIR - DISASSEMBLY

Steps for disassembling the lift cylinder.

LIFT CYLINDER REPAIR - CLEANING AND ASSEMBLY

Steps for cleaning, inspecting, and reassembling the lift cylinder.

LIFT CYLINDER REPAIR - TORQUE SPECIFICATIONS

Torque specifications for lift cylinder components and holding valves.

STEER CYLINDER REPAIR

Steps for removing, disassembling, cleaning, inspecting, and reassembling the steer cylinder.

TILT ALARM SWITCH ADJUSTMENT

Procedures for adjusting the tilt alarm switch using manual or voltmeter methods.

PRESSURE SETTING PROCEDURES

Procedures for setting lift and steer relief valve pressures.

DRIVE AXLE REPAIR - AXLE REMOVAL

Steps for removing the drive axle assembly.

DRIVE AXLE REPAIR - AXLE INSTALLATION AND WHEEL BEARINGS

Steps for installing the drive axle and wheel bearing removal procedures.

DRIVE AXLE REPAIR - CARRIER DISASSEMBLY

Procedures for disassembling the axle carrier section.

DRIVE AXLE REPAIR - CARRIER ASSEMBLY

Procedures for assembling the axle carrier section.

DRIVE AXLE REPAIR - DIFFERENTIAL ASSEMBLY

Procedures for differential assembly and backlash adjustment.

DRIVE AXLE REPAIR - RING GEAR AND PINION PATTERN

How to interpret ring gear and pinion tooth contact patterns for adjustment.

BRAKE REPAIR - DISASSEMBLY

Steps for disassembling the brake assembly.

BRAKE REPAIR - ASSEMBLY

Steps for assembling the brake assembly.

THROTTLE CHECKS AND ADJUSTMENTS

Procedures for checking and adjusting throttle settings for engines.

CONTROL CARD SETUP AND TEST PROCEDURES

Setup and test procedures for the valve driver card and horsepower card.

ADDCO ADJUSTMENTS (GASOLINE/DUAL FUEL ENGINE)

Visual guide for ADDCO adjustments on gasoline/dual fuel engines.

ADDCO ADJUSTMENTS (DIESEL ENGINE)

Visual guide for ADDCO adjustments on diesel engines.

VALVE DRIVER CARD SETUP PROCEDURE

Detailed procedure for setting up the valve driver card.

HORSEPOWER CARD TEST

Procedure for testing the horsepower card.

PREVENTIVE MAINTENANCE AND INSPECTION SCHEDULE

Schedule and codes for preventive maintenance and inspections.

SECTION 3. TROUBLESHOOTING

GENERAL TROUBLESHOOTING INFORMATION

Introduction to troubleshooting and using troubleshooting tables.

HYDRAULIC CIRCUIT CHECKS

Guidance on checking hydraulic circuits for problems.

ELEVATION SYSTEM TROUBLESHOOTING

Table listing probable causes and remedies for elevation system issues.

CHASSIS TROUBLESHOOTING

Table listing probable causes and remedies for chassis system issues.

HYDRAULIC SYSTEM TROUBLESHOOTING

Table listing probable causes and remedies for hydraulic system issues.

ELECTRICAL SYSTEM TROUBLESHOOTING

Table listing probable causes and remedies for electrical system issues.

YANMAR ELECTRICAL SCHEMATICS

Electrical schematics for Yanmar engines (Sheets 1 & 2).

DAIHATSU ELECTRICAL SCHEMATICS

Electrical schematics for Daihatsu engines (Sheets 1 & 2).

HYDRAULIC SCHEMATICS

Hydraulic schematics (Sheets 1 & 2).

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