PEDAL AXLE-PULLEY ASSEMBLY REPLACEMENT
PROCEDURE (JPC/B)
Tools required:
u Philips
screwdriver
u C-clip pliers
u Crank extractor
u Coin
u Hex key (4mm)
u Open-end
wrench
(14&17 mm)
Procedure:
1. Remove the crank cover
and screw, then remove the
crank. (Refer to page 3-5)
Loosen the screws
from the side cover with the
screwdriver, then remove
footpad, guard and side
cover.
2. Loosen the screw (A) and remove it (for the axle-pulley
assembly of the new design).
3. Remove the spring attaching the idler pulley to the frame
first, then loosen the screws attaching the bearing housing
to the axle-pulley assembly using the hex key (4mm)
(The spring replacement is dangerous. Take special
cautions during the operation
so you will not damage
both you and other parts, then remove the front pulley)
4. Remove the c-clip (B) by using the c-clip pliers and using
the Bearing Puller remove the Bearing Housing
3-10 Revision: 1.0 Date: 2001/06/01