Jonsered FR 2216MA User Manual

Workshop manual
FR 2213MA FR 2216MA FR 2216MA
4x4
English
659 - 001 - 11.04.2018

Jonsered FR 2216MA Specifications

General

Brand	Jonsered
Model	FR 2216MA
Category	Lawn Mower
Language	English

Summary

Introduction

1.1 General

Overview of the publication's scope and models.

1.2 Document description

Explains the manual's purpose and content.

1.3 Target group

Defines the intended audience for the manual.

1.4 Safety

Introduces safety precautions and warnings within the manual.

1.5 Revisions

Information regarding changes and updates to the product.

1.6 Servicing tools

Lists necessary tools for maintenance and servicing.

Safety

2.1 General safety instructions

General warnings and precautions for operating the product.

2.2 Safety definitions

Explains the meaning of warning, caution, and note symbols.

2.3 Special safety instructions

Specific safety guidelines related to fuel and product operation.

2.4 Risk of sparks

Details hazards associated with sparks near the battery.

2.5 Symbols on the product

Explains the meaning of various safety symbols on the product.

Assembly

3.1 Battery

Instructions for charging and installing the battery.

3.2 To assemble the steering wheel

Step-by-step guide to attaching the steering wheel.

3.3 To assemble the seat

Procedure for assembling the seat onto the product.

3.4 Hitch

Instructions for attaching the hitch, possibly after transport.

3.5 Wheels

Information on recommended tire pressure for the wheels.

3.6 To remove and attach the cutting deck

Detailed steps for removing and reinstalling the cutting deck.

3.7 To do a check of the parallelism of the cutting deck

Procedure to check and ensure the cutting deck is parallel.

3.8 To do a check of the engine oil level

Steps to verify the engine oil level and add if necessary.

3.9 To do a check of the transmission oil level

Procedure to check the transmission oil level.

3.10 To fill fuel

Guidelines for safely filling the fuel tank with appropriate fuel.

Function test

4.1 To do a check of the safety system

How to test the product's safety systems for proper function.

4.2 Seat safety switch

Specific test for the seat safety switch mechanism.

Servicing schedule

Servicing tools

6.1 Servicing tools

Lists essential tools required for servicing the product.

6.2 Optical tachometer

Detailed information on the optical tachometer and its use.

Function overview

7.1 Product overview

Identifies and labels key components of the product.

7.2 Serial numbers on the product

Location and importance of product and engine serial numbers.

7.3 Engine

Overview of the engine specifications and manufacturer.

7.4 Transmission

Explanation of the hydrostatic transmission system and its components.

7.5 Steering

Description of the articulated steering system and its turning radius.

7.6 Cutting deck

Details about the front-mounted cutting deck and its operation.

Repair instructions

8.1 Chassis

Procedures for removing and accessing chassis components.

8.1.2 Throttle cable

Instructions for checking and adjusting the throttle cable.

8.1.3 Seat

Instructions for adjusting the seat position.

8.1.4 Parking brake

Procedures for examining and adjusting the parking brake.

8.1.5 Wheel hub

Steps for disassembling and assembling the wheel hubs.

8.1.6 Rear axle

Steps for disassembling and assembling the pivoting rear axle.

8.2 Propulsion system

Procedures for removing and installing the engine and related systems.

8.2.2 To do a check of the engine oil level

Steps to verify the engine oil level and add if necessary.

8.2.3 To replace the engine oil and oil filter

Instructions for changing the engine oil and oil filter.

8.2.4 To do a check of the transmission oil level

Procedure to check the transmission oil level.

8.2.5 To clean and change the air filter

Steps to clean or replace the air filter.

8.2.6 To adjust the wheel speed

Procedure to adjust the speed difference between front and rear wheels.

8.3 Electrical system

Overview of the electrical system components and their functions.

8.3.2 To replace the main fuse

Instructions for identifying and replacing a blown main fuse.

8.3.3 To disassemble and assemble the seat microswitch

Steps for removing and reinstalling the seat microswitch.

8.3.4 To adjust the microswitch for the parking brake pedal

Procedure to adjust the parking brake pedal microswitch.

8.3.5 To remove and atttach the microswitch for the lift lever

Steps for removing and attaching the lift lever microswitch.

8.3.6 To disassemble and assemble the ignition lock

Procedures for disassembling and assembling the ignition lock.

8.4 Fuel system

Instructions for maintaining the fuel system, including filter and tank.

8.5 Hydraulic system

Information on the hydraulic system, its maintenance, and components.

8.5.8 To bleed the drive system

Procedure to remove air from the hydraulic drive system.

8.5.9 Drive shafts

Procedures for disassembling and assembling drive shafts and related components.

8.5.10 To replace the shaft seals of the hydrostatic transmission

Procedures for replacing shaft seals on the hydrostatic transmission.

8.5.11 To replace the hydrostat cable

Steps for replacing the hydrostatic transmission control cable.

8.5.12 Transmission maintenance

Maintenance procedures for the transmission system.

8.6 Cutting system

Procedures related to the cutting deck, including removal, installation, and adjustment.

8.6.1 To put the cutting deck in servicing position

How to move the cutting deck to a servicing position.

8.6.2 To put the cutting deck in mow position

How to move the cutting deck to the mowing position.

8.6.3 To examine and adjust the ground pressure from the cutting deck

Procedure to check and adjust cutting deck ground pressure.

8.6.4 To adjust the parallelism of the cutting deck

Steps to adjust the cutting deck for proper parallelism.

8.6.5 To adjust the cutting height

Procedure to adjust the cutting deck's height settings.

8.6.6 To replace the blades

Instructions for removing and installing new cutting blades.

8.6.7 To disassemble the blade bearings

Steps for disassembling and servicing blade bearings.

8.6.8 To sharpen and balance the blades

How to sharpen and balance the cutting blades.

8.7 Equipment frame

Procedures for removing and installing the equipment frame.

8.7.1 To remove the equipment frame

Steps for removing the equipment frame from the product.

8.7.2 To install the equipment frame

Steps for installing the equipment frame onto the product.

8.8 Steering

Procedures for examining, adjusting, and replacing steering components.

8.8.1 To examine and adjust the steering cables

How to check and adjust the tension of the steering cables.

8.8.2 To replace the steering cable

Steps for replacing the steering cable.

8.8.3 To remove the steering cable pulley

Procedure for removing the steering cable pulley.

8.8.4 To attach the steering cable pulley

Procedure for attaching the steering cable pulley.

8.9 Belts

Information and procedures related to the drive belts.

8.9.1 Belts overview

Diagram and identification of the product's drive belts.

8.9.2 To lubricate the belt adjuster

Instructions for lubricating the belt adjuster.

8.9.3 To remove the transmission belt

Steps for removing the transmission drive belt.

8.9.4 To install the transmission belt

Steps for installing the transmission drive belt.

8.9.5 To remove and attach the main belt

Steps for removing and installing the main drive belt.

8.9.6 To remove the equipment belt

Procedure for removing the equipment drive belt.

8.9.7 To install the equipment belt

Procedure for installing the equipment drive belt.

8.9.8 To replace the belt on CombiClip 94

Specific instructions for replacing the belt on the CombiClip 94 deck.

Troubleshooting

9.1 Troubleshooting schedule

A guide to diagnose and resolve common faults and issues.

Technical data

10.1 Technical data

Specifications and dimensions for the product models.

10.2 Tightening torques

Recommended torque values for various fasteners and components.