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JUKI SC-905 User Manual

JUKI SC-905
90 pages
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ENGINEER’S MANUAL
29345808
No.01
Direct-drive, Computer-controlled, High-speed, 1-needle,
Lockstitch, Zigzag Stitching Machine
LZ-2290 Series
CP-760 / SC-905

Table of Contents

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JUKI SC-905 Specifications

General IconGeneral
TypeComputer-controlled cycle machine
Max. sewing speed2, 800 sti/min
Power consumption550W
Stitch TypeLock stitch
Maximum Sewing Speed2, 800 sti/min
Motor Power550W
LubricationAutomatic
Lubricating oilJUKI New Defrix Oil No. 1 or equivalent
NeedleDPx5 (#14)

Summary

Specifications

Specifications of the Machine Head

Details about the machine head specifications, including speed, width, and dimensions.

Stitch Pattern Table

Lists various stitch patterns, their stitch counts, and zigzag widths.

Cautions in Operation

Provides important safety and operational precautions for using the machine.

Name of Each Component

Standard Adjustment

Height and Inclination of the Feed Dog

Details on adjusting the feed dog's height and angle for proper feeding.

Adjusting the Feed Timing

Instructions for aligning timing marks to ensure correct feed timing.

Adjusting the Feed Amount

Procedures for adjusting the feed amount for normal and reverse stitching.

Position of the Feed Dog

How to adjust the feed dog's position based on feed amount.

Adjusting the Slippage of Materials

Adjusting material slippage by altering feed dog height and inclination.

Adjusting the Origin of the Needle Rocking Motor

Procedure for setting the origin point of the needle rocking motor.

Adjusting the Needle Entry Position (Rocking Direction)

Adjusting needle entry based on rocking motion for correct stitch formation.

Adjusting the Longitudinal Play at the Needle Bar

Procedure to check and adjust longitudinal play in the needle bar.

Adjusting the Needle Entry Position (Longitudinal Direction)

Adjusting needle entry based on longitudinal movement for correct stitch formation.

Position of the Needle Bar Connection Guide

How to adjust the needle bar connection guide for proper needle movement.

Height of the Needle Bar

Procedure to set the correct height of the needle bar.

Adjusting the Needle-to-Hook Timing and Needle Guard

Adjusting the timing between needle and hook and setting the needle guard.

Position of the Bobbin Case Stopper

Adjusting the bobbin case stopper to prevent slippage.

Orientation of the Needle Bar Thread Holder

Correctly orienting the needle bar thread holder for proper thread flow.

Auxiliary Thread Take-up Lever

Standard adjustment for the vertical and longitudinal positions of the auxiliary thread take-up lever.

Position of the Thread Tension

Adjusting the position of the main thread tension controller.

Position of the Pre-Tension

Adjusting the position and pressure of the pre-tension disk.

Position of the Thread Take-up Spring Guard

Adjusting the thread take-up spring guard to prevent contact with the tension disk.

Installing the Thread Take-up Thread Guide B

Correctly installing the thread take-up thread guide B.

Installing the Thread Take-up

Securing the thread take-up mechanism correctly.

Installation of the Presser Foot

Correctly fitting the presser foot onto the throat plate.

Installing and Adjusting the Bobbin Winder Unit

Installing and adjusting the bobbin winder unit for proper operation.

Adjusting the Amount of Oil in the Hook

Adjusting the oil level for the hook lubrication system.

Adjusting the Thread Trimming Unit

Procedures for adjusting the thread trimming mechanism.

Initial Position of the Moving Knife

Setting the initial position of the moving knife in the thread trimming unit.

Timing of the Thread Trimming Cam

Adjusting the timing of the thread trimming cam for proper operation.

Installing/Removing the Knife Unit

Procedures for installing and removing the knife unit.

Stop Position of the Needle After Thread Trimming

Setting the correct needle stop position after thread trimming.

Clearance Between Main Shaft Handwheel and Stator

Ensuring proper clearance between the handwheel and stator.

Position of the Automatic Reverse Stitching Magnet

Adjusting the position of the automatic reverse stitching magnet.

Adjusting the Thread Tension Releasing Solenoid

Adjusting the thread tension releasing solenoid for proper function.

Adjusting the Stitch Length Dial

Procedure for assembling and adjusting the stitch length and condensation dials.

Adjusting the Lubrication Mechanism

Adjusting the forced lubrication system for the hook.

Adjusting the Position of the Thread Draw-out Wire

Setting the correct position of the thread draw-out wire.

Adjusting the Stroke of the Thread Draw-out Wire

Adjusting the stroke of the thread draw-out wire.

Installing the Wiper Base

Installing the wiper base correctly for proper operation.

Adjusting the Wiper Solenoid

Adjusting the wiper solenoid for correct activation.

Position of the Wiper

Setting the correct position of the wiper to avoid contact.

Procedures of Disassembling/Assembling and Cautions

Adjusting and Assembling of the Gear Box (Large)

Procedures for adjusting and assembling the large gear box.

Replacing the Motor

Step-by-step guide for replacing the sewing machine motor.

Replacing the Timing Belt

Instructions for replacing the timing belt.

Removing/Installing the Gear Box Cover

Procedures for removing and installing the gear box cover.

Screws for Attachments

Spare Parts

Troubles and Corrective Measures (Lubrication)

Oil Fails to Come to Oil Wick of the Face Plate

Troubleshooting oil flow issues to the face plate wick.

Oil Amount in the Hook Is Not Obtained or Insufficient

Diagnosing and fixing issues with insufficient oil in the hook.

Gear is Noisy

Troubleshooting noisy gears, often related to oil levels.

Troubles and Corrective Measures (Sewing)

Thread Breakage

Causes and solutions for thread breakage during sewing.

Stitch Skipping

Causes and solutions for stitches skipping during sewing.

Isolated Idling Loops

Causes and solutions for isolated idling loops.

Irregular Stitches

Causes and solutions for irregular stitches.

Material Swells at the Sewn Part

Causes and solutions for material swelling at the sewn area.

Uneven Material Feed

Causes and solutions for uneven material feeding.

Troubles and Corrective Measures (Mechanical Components)

Several Stitches Skip or Thread Comes Off at Start

Troubleshooting skipped stitches or thread loss at sewing start.

Needle Thread End Rests on Material at Sewing Start

Diagnosing needle thread end placement at sewing start.

Thread Slips Off Needle Eyelet After Trimming

Troubleshooting thread slipping off the needle eyelet after trimming.

Thread Breaks at the Start of Sewing

Causes and solutions for thread breakage at the start of sewing.

Needle Breakage

Causes and solutions for needle breakage.

Needle Thread Cannot Be Cut

Troubleshooting when the needle thread cannot be cut.

Bobbin Thread Cannot Be Cut

Troubleshooting when the bobbin thread cannot be cut.

For General Export

Setting for Functions

Names and Functions of Electrical Box Sections (SC-905)

Identifies components and functions of the SC-905 electrical box.

How to Change Function Setting Mode

Step-by-step guide to change function settings on the SC-905.

Function Setting List

Soft Start Function

Controls the number of stitches at low speed during soft-start.

Flicker Reducing Function

Adjusts the flicker reduction function for the hand lamp.

Click Sound of Key Switch on PSC

Specifies the click sound of the key switch on the PSC.

Function of Neutral Presser Lifting

Controls the presser foot lifting in neutral position.

Function of Reverse Feed Stitching on the Way

Enables or disables reverse feed stitching during operation.

Starting Position of Lifting Presser Foot by Pedal

Sets the pedal position for presser foot lifting.

Change-over Speed of Condensation Stitch or EBT

Sets initial speed for condensation stitch or EBT.

Retry Function

Provides a retry function for when the needle cannot pierce materials.

Return of Needle Thread Feed

Controls the return of the needle thread feed.

Reducing Speed of Reverse Feed Stitching at Start

Reduces speed for reverse feed stitching at sewing start.

Max. Number of Rotation Setting

Sets the maximum rotation speed of the sewing machine head.

Detailed Explanation of Selection of Functions

Adjusting the Pedal Stroke

Explains adjustments for pedal stroke related to various functions.

Compensation of Neutral Point of the Pedal

Explains compensation for the pedal's neutral point.

External Output/Input Connectors

Table of Connector and Signal Allocation

Lists connectors, signals, their input/output, and electric specifications.

Connector Connection Diagram

Illustrates the wiring diagram for machine head and presser lifting solenoids.

Function Setting of the Operation Panel

Initializing the Panel Data

Procedure to reset the operation panel data to factory defaults.

Setting of the Key Lock

How to change and set the key lock levels for the operation panel.

Error Code List

PSC Box Errors

Lists error codes related to the PSC box, their causes, and checks.

Operation Panel Errors

Details operation panel errors, their causes, and corrective measures.

Referring to the Error History

How to access and review past error information.

Optional Code

Relay Cord A asm. for Standing Machine

Wiring diagram and specifications for relay cord A for standing machine.

Relay Cord A asm. for DC24V

Wiring diagram and specifications for relay cord A for DC24V.

Block Diagram

Custom Pattern Needle Entry Position Data Sheet

Drawing of Table

Preface

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