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Kelley HK User Manual

Kelley HK
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Users Manual
Installation, Operations,
Maintenance and Parts
Part No. 6004754F
Do not install, operate or service this product unless you
have read and understand the Safety Practices, Warnings,
and Installation and Operating Instructions contained in
this User’s Manual. Failure to do so could result in death
or serious injury.
This manual applies to dock
levelers manufactured beginning
October 1, 2008 with the serial
numbers 10251301 and higher.
Hydraulic Dock Leveler
Model HK and HK-S
with Three Button Control
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Kelley HK Specifications

General IconGeneral
BrandKelley
ModelHK
CategoryLifting Systems
LanguageEnglish

Summary

Safety and Responsibilities

Safety Practices

Outlines critical safety rules for installation, operation, and service of the dock leveler.

Owner's Responsibilities

Details the owner's duties for safe product use, maintenance, and compliance.

Installation Procedures

Pit Check and Preparation

Procedures for inspecting and preparing the dock leveler pit before installation.

Leveling the Frame

Steps for correctly leveling the dock leveler frame within the pit for proper function.

Wiring Diagrams

Standard Control Box Wiring

Electrical schematics for the standard three-button control box setup.

Optional A.R.T.D. Wiring

Electrical schematics for the dock leveler with the Auto-Return to Dock feature.

Operation Guide

Standard Operation

Instructions for normal use of the dock leveler with a standard control box.

Below Dock Control (BDC)

Specific operating procedures for loads below dock level using the BDC function.

Auto Return to Dock (A.R.T.D.) Operation

Operation guide for the dock leveler featuring the Auto-Return to Dock capability.

Maintenance and Troubleshooting

Preventive Maintenance Schedule

Schedule and tasks for routine inspection and upkeep to ensure optimal performance.

Troubleshooting Common Issues

Guide to diagnosing and resolving common operational problems with the dock leveler.

Hydraulic Diagram

Hydraulic System Overview

Schematic illustrating the hydraulic system components and their interconnections.

Parts List

Model Identification and Sizes

Guidance on identifying model numbers, sizes, and pit depths for ordering parts.

Ramp, Lip, and Toe Guard Assemblies

Detailed part breakdown for ramp, lip, and toe guard components.

Control Box Assemblies

Part breakdown for standard and optional control box assemblies.

Limited Warranty

Model HK Limited Warranty

Terms and conditions of the warranty for the Kelley HK dock leveler.

Model HK-S Limited Warranty

Terms and conditions of the warranty for the Kelley HK-S dock leveler.

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