Kemppi Protig 410 User Manual

2 – PROTIG 410 / 0537 © KEMPPI OY
CONTENTS
1. PREFACE ........................................................................................................................ 3
1.1. Introduction ....................................................................................................................... 3
1.2. Product introduction ..........................................................................................................3
1.2.1. Operation control and connectors ................................................................................... 3
1.2.2. Accessories and cables .................................................................................................. 5
1.3. Operation safety ................................................................................................................7
2. INSTALLATION ...............................................................................................................7
2.1. Assembly of TIG/MMA equipment ..................................................................................... 7
2.1.1. Installation of power source ............................................................................................ 7
2.1.2. Assembly of transport wagon and mounting of Pro power source to wagon .................. 7
2.1.3. Mounting of Protig 410 unit onto the power source ......................................................... 7
2.1.4. Mounting of Protig 410 control panel .............................................................................. 8
2.1.5. Connecting cables ........................................................................................................... 8
2.1.6. Connecting torch and extension cable ............................................................................ 8
2.1.7. Use as terminal unit ........................................................................................................ 8
2.1.8. Assembly and controls of MIG/TIG/MMA equipment ...................................................... 8
2.1.9. Remote control units ....................................................................................................... 9
2.2. Installation of TIG/MMA equipment ................................................................................... 9
2.2.1. Choice of electrode and flow amount of shielding gas .................................................... 9
2.3. Shielding gas .....................................................................................................................9
2.3.1. Installing gas bottle ......................................................................................................... 9
2.4. Main switch I/O ................................................................................................................10
2.5. Operation of cooling unit (Procool 10, 30) .......................................................................10
3. OPERATION OF PANELS ............................................................................................ 11
3.1. Control panel TL 6271265 ............................................................................................... 11
3.1.1. Selection of MMA/TIG welding ...................................................................................... 11
3.1.2. Selection of TIG ignition method ................................................................................... 11
3.1.3. Selection of torch switch operation ............................................................................... 12
3.1.4. Adjustment of control unit .............................................................................................. 12
3.1.5. Parallel control unit for welding current ......................................................................... 13
3.1.6. Pre-gas time display and current up-slope time display ................................................ 13
3.1.7. Display of current down-slope time ............................................................................... 13
3.1.8. Display of post gas time ................................................................................................ 13
3.1.9. Display of welding current ............................................................................................. 13
3.1.10. Local and remote control of welding current ................................................................. 13
3.1.11. Controls for TIG welding ............................................................................................... 13
3.1.12. Controls for MMA welding ............................................................................................. 14
3.2. Control panel TX 6271266 .............................................................................................. 14
3.2.1. Control ranges for time and per cent ............................................................................. 15
3.2.2. Demo: Learning and control state ................................................................................. 15
3.2.3. Controls for continuous welding .................................................................................... 16
3.2.4. Controls for pulsed TIG welding .................................................................................... 16
3.2.5. Controls for fusion spot welding .................................................................................... 17
3.2.6. MINILOG-operation and control for start current ........................................................... 17
3.2.7. Breaking down-slope operations ................................................................................... 17
3.2.8. Program storing of Selectotig ........................................................................................ 18
3.2.9. Programming of numeric channels ............................................................................... 18
3.2.10. Programming of dot channels ....................................................................................... 18
4. ACCURACY OF PANEL DISPLAY ............................................................................... 18
5. REMOTE CONTROL UNIT ........................................................................................... 19
6. MAINTENANCE ............................................................................................................ 19
6.1. Welding torch ..................................................................................................................19
6.2. Cables .............................................................................................................................20
7. OPERATION DISTURBANCES .................................................................................... 20
8. DISPOSAL OF THE MACHINE ..................................................................................... 20
9. ORDERING NUMBERS ................................................................................................ 21
10. TECHNICAL DATA ........................................................................................................ 22
11. TERMS OF GUARANTEE ............................................................................................. 23

Kemppi Protig 410 Specifications

General

Brand	Kemppi
Model	Protig 410
Category	Welding System
Language	English