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Kessel Aqualift F Basic User Manual

Kessel Aqualift F Basic
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INSTRUCTIONS FOR INSTALLATION, OPERATION
AND MAINTENANCE
KESSEL Lifting station Aqualift F Basic
Status 2017/11 Part no. 010-974
Installation Commissioning Instructional brieng
for the system was carried out by your specialist company:
Name/signature Date City
The economical way to
discharge wastewater for
the private sector
With oat switch to detect
switching and alarm levels
Flexible and fast thanks
to a variety of connecting
muffs
DIN EN 12050-1
Product advantages
Stamp of specialist company
Subject to technical modications

Table of Contents

Other manuals for Kessel Aqualift F Basic

Questions and Answers:

Kessel Aqualift F Basic Specifications

General IconGeneral
Number of inlets3
Operating voltage230 V
Mains frequency50 Hz
Protection classIP 68
Cable Length10 m
ApplicationWastewater without sewage
Inlet nominal sizeDN 100
Max. pumping distance10 m
Delivery rate8 m³/h
Max Flow Rate8 m³/h

Summary

Product Advantages

Economical Wastewater Discharge

Highlights cost-effectiveness for domestic use.

Float Switch for Level Detection

Features automatic level detection and alarms via float switch.

Flexible Connections

Emphasizes adaptability due to diverse connection options.

DIN EN 12050-1 Compliance

Compliance with European standard for lifting stations.

Introduction to KESSEL Aqualift F Basic

General Product Description

Overview of the KESSEL lifting station Aqualift F Basic.

Operating Instructions Guidance

Guidance on how to effectively use the manual.

System Operation Explained

Explanation of the lifting station's operational mechanism.

Type Plate Information

Information about the product's identification and specifications.

Scope of Delivery

Details of included components and accessories.

Control Unit Displays and Keys

Description of control unit indicators and buttons.

Component Assemblies Overview

Breakdown of the lifting station's parts and their roles.

Safety and Risk Management

Correct Use and Personnel Requirements

Guidelines for appropriate usage and qualified personnel.

Organisational Safety Measures

Procedures for ensuring safety in the workplace.

Product Hazards Overview

Identification of potential hazards associated with the lifting station.

Specific Product Hazards

Location & Ambient Condition Risks

Hazards from environmental factors like toxic vapours.

Health Risks from Wastewater

Risks from contact with wastewater and contaminated parts.

Noise, Explosion & Heat Hazards

Dangers from noise, heat, and potentially explosive atmospheres.

Unexpected Pump Start-Up Risk

Hazards from sudden, unintended pump activation.

Installation Procedures

General Installation Points

Essential considerations before starting installation.

Securing the System Tank

Instructions for securely mounting the tank base.

Fitting Inlet and Outlet Pipes

Procedures for connecting inlet and outlet pipes.

Ventilation Pipe Connection

Steps for attaching the ventilation pipe.

Manual Diaphragm Pump Planning

Guidance on preparing for a manual diaphragm pump connection.

Control Unit Installation

Steps for mounting and connecting the control unit.

External Connections: Contact and Alarm

How to connect external alarm or control signals.

Initial System Operation

Control Unit Initialization

Process for setting up the control unit upon initial power-up.

Functional System Check

Steps to verify the system operates correctly after setup.

Operation Modes and Alarms

Automatic Operation Mode

How the system functions automatically based on water levels.

Alarm Status Indicators

Explanation of different alarm indicators and their meanings.

System Tank Full Alarm

Details on the alarm for an overfilled tank.

Power Supply Failure Alarm

What happens when the unit loses power.

Detailed LED Display Information

Comprehensive guide to LED indicators and their states.

Alarm Acknowledgment and System Shutdown

How to clear alarms and safely shut down the system.

Manual Operation Control

How to manually control the wastewater pump.

Maintenance Procedures

Critical Maintenance Safety Notes

Critical safety precautions before performing maintenance.

Recommended Maintenance Intervals

Recommended schedule for regular service.

Maintenance Preparation and Jobs

Steps to take before starting maintenance tasks and specific jobs.

Battery Replacement

Instructions for replacing the unit's battery.

Lifting Station Cleaning

Procedures for cleaning the system tank and components.

Troubleshooting Common Issues

Troubleshooting Guide

Table of common errors, their causes, and solutions.

Battery & Power Faults

Diagnosing and resolving battery and power loss issues.

Level & Alarm Faults

Troubleshooting problems with level sensors and alarms.

Pump Runtime & Cycling Faults

Addressing issues related to pump runtime and cycling.

Technical Specifications

Control Unit Specs

Technical specifications for the control unit.

Pump Specifications

Technical specifications for the wastewater pump.

Pumping Flow Rates

Data on flow rates at different pumping heights.

Screw Connection Torque Values

Recommended torque values for various fasteners.

Dimensions and Volumes

Physical dimensions and tank capacities.

Spare Parts Catalog

Replacement Parts List

Catalog of replacement parts and their corresponding order numbers.

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