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Kioti KL155 - User Manual

Kioti KL155
108 pages
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Warranty Coverage:
Daedong Industrial Co.,Ltd Tractor Division, herein referred to as Daedong, undertakes to replace or repair any part of a Daedong
loader where damage has been proven to be caused by defects in material or workmanship.
This Warranty is valid for a period of 1 year from the date of the original retail sale. Parts replaced or repaired under the terms
of this Warranty are guaranteed only until the original warranty expires. Warranty only applies to the original purchaser.
It is further understood and agreed that the defect should be immediately reported to the Selling Dealer. The Selling Dealer will
generally perform Warranty repairs or replacements and the Purchaser shall deliver the Daedong Loader to the Dealer's place of
business or repair.
The obligation of Daedong to the Purchaser under this Warranty is limited to the repair or replacement of defective parts by an
authorized Daedong dealer. Repair or replacement in accordance with this Warranty shall constitute fulfillment of all liabilities of
Daedong and the Selling Dealer in respect to Daedong Loaders.
There are no warranties beyond those which expressly appear herein. Any implied warranty of merchantability or fitness for
a particular purpose is specifically exclude here from.
Warranty Provisions:
Daedong's liability under this warranty is subject to the observance by the Purchaser of the following provisions:
1. The purchaser shall at all times in the operation of any Daedong Product, use those brands and grades of lubricating oils,
lubricants or fuel and spare parts officially approved by Daedong.
2. The Daedong Loaders shall have been used in accordance with the procedures specified in the Operator's Manual. This Warranty
does not extend to damage resulting from misapplication, abuse, misuse, failure to perform maintenance, negligence, fire,
accidents or changes or faulty mounting carried out by the Purchaser. When making a Warranty exchange of parts, the
Purchaser shall compensate Daedong for the time that the parts have been used if they have been exposed to extreme wear.
3. Compensation is not paid for physical harm, deadlock, resulting damages or other losses.
Warranty Conditions
Warranty Conditions

Questions and Answers

  • A
    Ashley WilsonAug 20, 2025
    What to do if the hydraulic fluid in my Kioti Tractor is aerated?
    • M
      Melissa StewartAug 21, 2025
      If the hydraulic fluid in your Kioti Tractor shows a foamy appearance, it indicates aeration. This could be due to: * Low hydraulic fluid level: Check and refill the hydraulic system to the proper level. * Air leaking into the suction side of the hydraulic pump: Check for loose or defective connections between the reservoir and the hydraulic pump. * Improper hydraulic oil usage: Replace the hydraulic oil with the recommended type as specified in the Tractor Operator's Manual.
  • N
    Nicholas PerryAug 23, 2025
    Why is the lifting capacity of my Kioti KL155 inadequate?
    • J
      jvegaAug 23, 2025
      The inadequate lifting capacity of your Kioti Tractor may be caused by several factors: * Engine RPM too slow: Increase the engine RPM. * Excessive load: Reduce the load to stay within the specified loader capacity. * Relief valve setting too low: Check and reset the relief valve setting as needed. * Lift cylinder piston assembly leakage: Inspect the cylinders for leakage and repair as needed. * Control valve leaking internally: Replace the control valve and recheck operation.
  • M
    Michael YoungAug 28, 2025
    Why is the system relief valve squealing on my Kioti Tractor?
    • K
      Katrina WiseAug 28, 2025
      The system relief valve on your Kioti Tractor might be squealing due to: * Cold Hydraulic Fluid: Allow hydraulic fluid to warm up to operating temperature. * Excessive load in bucket: Reduce load to stay within specified loader capacity. * Relief valve setting below specifications: Check and reset valve setting as needed. * Hydraulic hose, tubeline or quick disconnect coupler restriction: Check for evidence of restriction in hydraulic oil flow. Repair or replace defective components.
  • S
    Steven GarciaAug 30, 2025
    What causes external hydraulic fluid leakage in my Kioti KL155 Tractor?
    • S
      Stephanie HansenAug 30, 2025
      External hydraulic fluid leakage in your Kioti Tractor can result from: * Loose hydraulic connection: Tighten loose connections. * Defective hydraulic hose, tubeline, adapter fitting, or adapter fitting o-ring: Check for the origin of the oil leak and replace the defective part. * Control valve o-rings defective: Replace defective o-rings. * Control valve spool or body damaged or worn: Replace the control valve. * Cylinder rod packing set leakage: Check cylinders for leakage and repair as needed.
  • J
    Julie WeeksSep 2, 2025
    What to do if the Kioti KL155 Tractor loader drops with the control valve centered?
    • T
      thompsonallenSep 2, 2025
      If your Kioti Tractor loader drops when the control valve is in the centered position (and there's no external oil leakage), it could be due to: * Cylinder piston assembly leakage: Check cylinders for leakage. * Control valve internal leakage: Replace the control valve and recheck.
  • J
    Jacqueline NovakSep 4, 2025
    Why do the lift and/or bucket cylinders on my Kioti KL155 operate in the wrong direction?
    • A
      Angela HernandezSep 5, 2025
      If the lift and/or bucket cylinders on your Kioti Tractor are operating in the wrong direction relative to the control valve lever position, it is likely due to hydraulic hoses connected incorrectly. Correct the hydraulic hose connections.
  • D
    Dylan TurnerSep 7, 2025
    What causes uneven bucket cutting edge wear on my Kioti Tractor?
    • L
      Laura HarrisSep 7, 2025
      Uneven bucket cutting edge wear on your Kioti Tractor is caused by the bucket not being level to the ground. Check the rear tire inflation and adjust to level the bucket to the ground.
  • R
    Rachel LongSep 9, 2025
    How to prevent excessive wear rate of the bucket cutting edge on my Kioti KL155?
    • J
      Joshua HernandezSep 10, 2025
      To prevent excessive wear on your Kioti Tractor's bucket cutting edge: * Avoid incorrect operational practices: Do not put excessive down pressure on the bucket when using it on hard, abrasive surfaces. Refer to the operation-scraping section for correct operating procedures and utilize the float position. * Replace worn bucket wear pads: Replace the wear pads if they are worn.
  • A
    Anthony FischerSep 12, 2025
    What causes control valve spools to not return to the centered position in my Kioti KL155 Tractor?
    • A
      Ariel NelsonSep 12, 2025
      If the control valve spools on your Kioti Tractor will not return to the centered position, it could be caused by: * Control lever linkage binding: Determine the origin of the binding and repair it. * Control valve spool centering is broken: Replace the centering spring. * Control valve spool binding in valve body spool bore: Disassemble the valve for inspection and repair.
  • R
    Robert AndrewsSep 14, 2025
    What to do if the lift cylinder rod is bent on my Kioti Tractor?
    • B
      bryan43Sep 14, 2025
      If the lift cylinder rod is bent when the lift cylinders are extended on your Kioti Tractor, it is likely due to excessive shock load on the lift cylinders during transport. Replace defective parts and review and observe proper and safe operational practices.

Summary

Safety Precautions and Procedures

Understanding Loader Safety

Essential safety information for operators and bystanders.

Safe Operating Procedures

Guidelines for safe startup, operation, and shutdown.

Maintaining Control and Stability

Advice on speed, turning, and slopes for safe operation.

Safety Decals and Their Care

Safety Decal Identification

Details on the purpose and types of safety decals.

Safety Decal Placement

Information on the specific locations of safety decals on the loader.

Decal Care and Replacement

Instructions for cleaning, maintaining, and replacing safety decals.

Loader Specifications

Loader Dimensions

Key physical measurements of the loader, including height, width, and depth.

Loader Performance Metrics

Specifications like lift capacity, breakout force, and cylinder sizes.

Introduction to the Manual

Manual Overview and Purpose

Explains the manual's objective in assisting with loader operation and maintenance.

Warranty Registration Requirements

Procedures for validating the loader's warranty through registration.

Serial Number Location and Importance

How to find and record the loader's serial number.

Tractor Preparation for Loader Use

Counterweight for Stability

The necessity of rear counterweight for safe loader operation and stability.

ROPS and Hydraulic System Checks

Ensuring ROPS is installed and checking the tractor's hydraulic system.

Tire and Wheel Configuration

Proper tire inflation and wheel tread settings for loader use.

Loader Operation Guidelines

General Loader Operation Safety

Essential safety advice and best practices for operating the loader.

Initial Use and Cold Weather Operation

Procedures for first-time use and operation in cold temperatures.

Bucket Loading and Dumping

Step-by-step guide for efficiently loading and safely dumping materials.

Load Transport and Work Techniques

Safe methods for transporting loads and techniques for scraping/backfilling.

Loader Control Lever Operation

Understanding the joystick control and hydraulic valve functions.

Loader Removal Procedure

Loader Detachment Steps

Detailed steps for safely removing the loader from the tractor.

Pin and Hose Disconnection

How to remove latch pins and disconnect hydraulic lines.

Loader Mounting Procedure

Loader Attachment to Tractor

Connecting hydraulic hoses and coupling the loader to the tractor.

Securing Loader Components

Aligning and inserting pins to secure the loader to the tractor frame.

Lubrication and Maintenance

Safety During Maintenance

Critical safety warnings for performing maintenance on the loader.

Lubrication and Maintenance Schedule

A chart detailing lubrication points and service intervals.

Troubleshooting Loader Issues

Lift;Bucket Cylinder Issues

Diagnosing and resolving problems with lift and bucket cylinders.

Erratic Lift Performance

Identifying causes and fixes for slow or inconsistent loader lift.

Reduced Lifting Capacity

Addressing common causes for the loader's inability to lift adequate weight.

System Valve and Fluid Aeration

Troubleshooting relief valve squeals and foamy hydraulic fluid.

Control Valve and Pump Issues

Resolving problems related to control valve function and pump capacity.

Bucket Wear and Cylinder Rod Problems

Diagnosing uneven bucket wear and bent cylinder rods.

Hydraulic System Schematics

Hydraulic System Overview

A diagram illustrating the overall hydraulic system of the loader.

Auxiliary Valve Package Diagram

Explains the components and layout of the auxiliary hydraulic valve package.

Torque Tightening Specifications

SAE Fastener Torque Values

Specifies torque settings for SAE grade fasteners.

Metric Fastener Torque Values

Specifies torque settings for metric fasteners based on ISO class.

Part Illustrations and Information

Illustration Reference Guide

Guidance on interpreting part illustrations and references in the manual.

Quick Attachment Parts

Detailed parts list and diagram for the quick attachment system.

4-in-1 Bucket Assembly Components

Illustrated parts list for the 4-in-1 bucket assembly.

Mounting Frame Parts

Illustrated components of the loader's mounting frame assembly.

Grille Assembly Parts

Illustrated parts for the loader's front grille assembly.

Boom Assembly Components

Illustrated parts list for the main loader boom.

Boom Hydraulic Parts

Illustrated hydraulic components for the boom assembly.

4-in-1 Standard Boom Hydraulics Parts

Illustrated hydraulic parts for the 4-in-1 standard boom.

4-in-1 Optional Boom Hydraulics Parts

Illustrated hydraulic parts for the 4-in-1 optional boom.

Harness Assembly Components

Illustrated parts for the electrical harness assembly.

Hose Fitting Assembly Parts

Illustrated components of the in-out hose fitting assembly.

Boom Cylinder Components

Illustrated parts list for the boom cylinder.

Left Bucket Cylinder Parts

Illustrated parts for the left-hand bucket cylinder.

Right Bucket Cylinder Parts

Illustrated parts for the right-hand bucket cylinder.

Loader Decal Identification

Illustration and reference numbers for various loader decals.

Loader Installation Guide

Pre-Installation Preparation

Safety and tractor preparation steps before installing the loader.

Mounting Frame Installation

Installing the main mounting frame and associated cross bars.

Grille and Boom Attachment

Steps for attaching the front grille and the boom assembly.

Hydraulic Connections and Latch Pins

Connecting hydraulic hoses and securing latch pins.

Post-Installation Checks and Lubrication

Final checks for oil level, leaks, and greasing fittings.

Kioti KL155 Specifications

General IconGeneral
BrandKioti
ModelKL155
CategoryTractor
LanguageEnglish

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