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Kioti DK55 User Manual

Kioti DK55
135 pages
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Congratulations on being an owner of a versatile KIOTI DK55 tractor. This tractor has been designed with the finest
materials and under rigid quality control standards set forth by the KIOTI engineering department.
Knowledge of tractor operation is essential for many years of dependable service and reliability. This manual is
given to help you familiarize yourself with the DK55 tractor and to give you helpful information about tractor safety,
operation and maintenance. It is the policy of KIOTI to provide each KIOTI tractor owner with a detailed owner’s
manual to help you answer many questions. If the information you are seeking is not found in this manual, your
KIOTI tractor dealer will be happy to help you.
Please feel free to contact DAEDONG - USA,INC.
Throughout this manual, you will see text in italics, preceded by the words DANGER, WARNING, CAUTION or
IMPORTANT.
Such text has the following significance.
FOREWORD
SIGNS DESCRIPTION
DANGER
WARNING
CAUTION
IMPORTANT
This mark indicates a hazardous situation which, if not observed, may result in death or
fatal injury.
This mark should be indicated for most dangerous situations only.
This mark indicates potentially hazardous situations which, if not observed, may result in
minor or moderate injury. And this mark can be used as a warning against unsafe
activities.
This mark indicates emphasis on notable characteristics in working procedures or infor-
mation on working procedures and technology for convenient use.
This mark indicates potentially hazardous situations which, if not observed, may result in
death or moderate injury.

Table of Contents

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Kioti DK55 Specifications

General IconGeneral
Engine TypeDiesel
Engine Power55 hp
TransmissionSynchro Shuttle
Hydraulic SystemOpen center
Drive4WD
Tire OptionsAg, Industrial, Turf
3-Point HitchCategory I

Summary

Tractor Foreword and Safety Symbol Guide

Safety Warning Symbols and Definitions

Explains DANGER, WARNING, CAUTION, and IMPORTANT safety symbols and their meanings.

Comprehensive Tractor Safety Precautions

Pre-Operation Safety Guidelines

Essential safety checks and procedures before starting tractor operation to prevent accidents.

Safe Tractor Operation Practices

Guidelines for safe tractor operation to prevent accidents and injuries during use.

Safe Tractor Driving Procedures

Procedures and warnings for safe tractor driving on roads and terrain to avoid hazards.

Safe Tractor Parking Procedures

Steps for safely parking the tractor, including PTO and brake engagement for security.

PTO Operation Safety

Safety instructions for connecting and operating Power Take-Off (PTO) equipment to prevent injury.

3-Point Hitch Operation Safety

Safety guidelines for attaching and using 3-point hitch implements to prevent damage or injury.

Safe Tractor Servicing Practices

Safety precautions to follow when performing maintenance or servicing tasks on the tractor.

Caution Label Identification

Identifies and explains the meaning of various caution labels found on the tractor for safety.

Tractor Technical Specifications

Engine Details and Capacities

Details on engine model, type, cylinders, bore, stroke, and fluid capacities for the tractor.

Tractor Dimensions and Travel Specs

Information on tractor dimensions, wheel size, clutch, steering, and brake systems.

Hydraulic and PTO System Specs

Data on hydraulic lift, pump capacity, PTO, turning radius, weight, and traveling speeds.

Tractor Instrument Panel and Controls

Instrument Panel Switches Guide

Identifies and explains the function of various switches on the tractor's instrument panel.

Key Switch Operation Guide

Step-by-step instructions for using the key switch to start and operate the tractor safely.

Lighting and Signal Switch Controls

How to operate lighting and signaling controls for visibility and safety on the tractor.

Hazard Lamp & Engine Stop Switch

Operation of hazard lights and the engine stop switch for emergency situations.

PTO Safety Switch and Lever

Procedures for safely engaging and changing PTO speeds using the safety switch and lever.

Instrument Panel Indicators and Gauges

Explains all indicators, gauges, and warning lamps on the instrument panel for tractor status.

Tachometer, Temperature, and Fuel Gauges

Details on the tachometer, temperature gauge, and fuel gauge for monitoring tractor performance.

Tractor Warning Lamps and Indicators

Explains the meaning and function of all warning lamps and indicators on the instrument panel.

Tractor Control Lever Guide

Identifies and describes the function of all major control levers for tractor operation.

Gear Shift Levers and Drive Systems

Instructions for using main, hi-lo, and shuttle shift levers and front wheel drive engagement.

Throttle, Brake, and Clutch Pedals

How to use throttle, brake pedals (interlocked/individual), and clutch pedal for safe operation.

Differential Lock and Seat Adjustment

Operation of the differential lock pedal and adjustment of the operator's seat for comfort.

Hydraulic Control Lever Operation

Explains the operation of hydraulic control levers for implement height and depth adjustment.

Tractor Operating Procedures

Pre-Operation Daily Checks

Essential daily inspection checklist before operating the tractor to ensure safety.

New Tractor Operation and Break-in

Guidance on handling a new tractor, including break-in procedures and initial operation.

Starting and Stopping the Engine

Step-by-step instructions for safely starting and stopping the tractor's engine.

Parking and Turning Procedures

Procedures for safely parking the tractor and executing turns to prevent rollovers.

Operation Checks and Cooling Water

Ongoing checks during operation and monitoring of the cooling water system for engine health.

Urgent Stop and Road Driving Safety

Critical stop conditions and procedures, plus safety for driving on public roads.

Slope and Field Operation

Best practices for safe operation on slopes and in fields, including differential lock use.

Engine Warming Up and Jump Starting

Procedures for warming up the engine and safely jump-starting the tractor's battery.

3-Point Hitch and Drawbar Adjustments

3-Point Hitch Adjustment Procedures

How to adjust the top link and lifting rod for proper implement positioning and control.

Drawbar Length Adjustment

Guidance on adjusting the drawbar length for towing implements safely and correctly.

Tractor Hydraulic Unit Systems

3-Point Hitch Control Systems

Explains position, draft, and mixed control modes for the 3-point hitch operation.

Remote Hydraulic Control System

Instructions for connecting and disconnecting remote hydraulic couplers and systems.

Auxiliary Hydraulics and Joystick Control

Operation of auxiliary hydraulic functions using the joystick lever for loader control.

Wheels, Tires, and Ballast

Tire Inflation Pressure Guide

Recommended tire inflation pressures for different tire types and classifications for optimal performance.

Tread and Wheel Mounting

How to adjust wheel tread and properly mount wheels for field and slope conditions.

Ballast Selection for Stability and Traction

Guidance on adding front and rear ballast for improved stability and traction during operation.

Tractor Maintenance Schedule and Lubricants

Periodic Service Intervals Chart

A comprehensive schedule of maintenance tasks based on operating hours and time for regular upkeep.

Lubricants and Fluid Capacities

Specifies recommended lubricants, oils, and fluid capacities for various tractor systems.

Periodic Maintenance Procedures

Daily Checks and Hood Operation

How to open the hood and perform essential daily inspections before operating the tractor.

Engine Oil and Transmission Fluid Checks

Procedures for checking and maintaining engine oil and transmission fluid levels regularly.

Coolant Level and Grill Cleaning

How to check coolant level and clean the radiator grill for optimal cooling system performance.

Pedal, Gauge, and Light System Checks

Inspecting brake/clutch pedals, gauges, meters, and lighting systems for proper function.

Lubricating Grease Fittings (Every 50 Hours)

Schedule and locations for lubricating grease fittings every 50 operating hours or as needed.

Wheel Bolt Torque & Engine Oil Change (Every 100 Hours)

Procedures for checking wheel bolt torque and changing engine oil every 100 operating hours.

Air Cleaner Cleaning (Every 1 Year)

Instructions for cleaning the primary air cleaner element annually or after six cleanings.

Fuel Filter and Fan Belt Maintenance

Procedures for dehydrating the fuel filter and adjusting fan belt tension for engine health.

Clutch/Brake Pedal Adjustment and Battery Care

Steps for adjusting clutch and brake pedals and maintaining the tractor battery properly.

Replacing Engine Oil Filter (Every 200 Hours)

Guide for replacing the engine oil filter cartridge every 200 operating hours for engine protection.

Replacing Hydraulic Oil Filter

Instructions for replacing the hydraulic oil filter cartridge to maintain hydraulic system health.

Cooling System Service and Anti-freeze (Every 2 Years)

Procedures for flushing the cooling system and changing anti-freeze every two years.

Fuse and Light Bulb Replacement

How to replace fuses and light bulbs for the tractor's electrical system to ensure functionality.

Tractor Storage and Removal

Tractor Storage Procedures

Steps for preparing and storing the tractor for extended periods to ensure readiness for reuse.

Removing Tractor from Storage

Procedures for preparing the tractor for use after it has been stored, including checks and startup.

Tractor Troubleshooting Guide

Engine Starting Difficulties

Diagnosing and resolving common problems when the tractor engine is difficult to start.

Engine Performance Issues

Troubleshooting insufficient output, bad exhaust color, and sudden engine stops for optimal performance.

Engine Shutdown and Operational Problems

Addressing issues like immediate engine shutdown, tractor mobility, and 3-point hitch malfunctions.

Battery Troubleshooting

Diagnosing and fixing common problems related to the tractor's battery system and charging.

Cabin Features and Adjustments

Cabin Exterior Features

Description of the cabin's exterior elements like windows, doors, wipers, and lamps.

Cabin Interior Adjustments and Controls

How to adjust cabin controls for comfort, including lights, HVAC, wipers, and audio systems.

Heater and Air Conditioner Operation

Instructions for operating the heater and air conditioning system for cabin climate control.

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