Kioti DK55 - Periodic Maintenance Procedures

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10PERIODIC SERVICE

HOW TO OPEN THE HOOD

DAILY CHECK

EVERY 50 HOURS

EVERY 100 HOURS

EVERY 200 HOURS

EVERY 400 HOURS

EVERY 600 HOURS

EVERY 800 HOURS

EVERY 1 YEAR

EVERY 2 YEARS

SERVICE AS REQUIRED

STEERING WHEEL

ADJUSTING THE MICRO

Table of Contents

Abbreviations List2
Universal Symbols3
Inoperative Service Checks4
Pre-Delivery Service4
Operative Service Checks5
Performance Service Checks5
Table of Contents7
Safety Precautions9
- Before Operating the Tractor10
- Operating the Tractor13
- Driving the Tractor16
- Operating the PTO17
- Parking the Tractor17
- Servicing the Tractor18
- Using 3-Point Hitch18
- Caution Labels21
Servicing of Tractor26
- Servicing27
- Specifications29
Specifications30
- Instruments and Controls33
- Switches33
Instrument Panel and Controls34
- Key Switch34
- Turn Signal/Head Light Switch34
- Engine Stop Switch35
- Hazard Lamp Switch35
- PTO Switch35
- Fuel Gauge37
- Tachometer/Hour Meter37
- Temperature Gauge37
- Coolant Level Warning Lamp38
- Differential Lock Indicator38
- PTO on Indicator38
- Battery Charge Warning Lamp39
- Engine Oil Pressure Warning Lamp39
- Hydraulic System Warning Lamp39
- Glow Plug Indicator40
- High-Beam Indicator40
- Parking Brake Indicator40
- 4WD Operation Indicator41
- Controls42
- Main Shift Lever and Hi-Lo Shift Lever43
- Shuttle Shift Lever43
- Front Wheel Drive Lever44
- PTO Change Lever44
- PTO Safety Switch (On/Off)44
- Brake Pedal (Right and Left)45
- Foot Throttle45
- Hand Throttle45
- Clutch Pedal46
- Parking Brake Lever46
- Steering Wheel Adjustment46
- Differential Lock Pedal47
- Seat47
- How to Use the Stop Bolt48
- Hydraulic Control Lever48
- Outer Hydraulic Control Lever48
Operating49
- Pre-Operation Daily Check50
- Adjusting Throttle Position51
- Starting the Tractor51
- Stopping the Tractor52
- Check While Operating53
- Cooling Water53
- Parking53
- Turning53
- Engine Oil Pressure Lamp/Battery Charge Lamp54
- Exhaust Fumes54
- Fuel54
- Urgent Stop54
- Driving on Public Roads55
- Engine Braking55
- Operation on Farm Roads55
- Operation on Slopes55
- Operation in the Field56
- Use of the Differential Lock56
- Seven Pin Electrical Power Outlet57
- Traveling Speed57
- Operating the Engine58
- Pre-Starting Engine Inspection58
- Starting the Engine60
- Stopping the Engine61
- Jump Starting62
- Warm-Up and Transmission Oil in the Low Temperature Range62
- Changing Lubricating Oil for New Tractors64
- First Fifty Hours of Use64
- 3-Point Hitch and Drawbar65
- Adjustment of Lifting Rod66
- Adjustment of Top Link66
- Adjusting Drawbar Length67
- Adjustment of Check Links67
Three-Point Hitch & Drawbar67
3-Point Hitch Control System Auxiliary Hydraulics69
Hydraulic Unit69
- 3-Point Hitch Control System Position Control70
- Draft Control70
- Remote Hydraulic Control System70
- 3-Point Hitch Lowering Speed71
- Auxiliary Hydraulic Joy Stick Lever71
- Mixed Control71
- Hydraulic Control Unit Use Reference Chart74
- Wheels, Tires and Tread75
- Inflation Pressure76
- Front Wheels77
Wheels, Tires and Tread77
- Rear Wheels78
- Ballast79
Maintenance81
- Service Intervals82
- Lubricants83
Periodic Service85
- Checking and Refueling86
- Daily Check - Walk Around Inspection86
- How to Open the Hood86
- Checking Engine Oil Lever87
- Checking Transmission Fluid Level88
- Checking Coolant Level89
- Cleaning Grill, Radiator Net89
- Checking Brake and Clutch Pedals90
- Checking Gauges, Meter and Easy Checker90
- Every 50 Hours91
- Lubricating Grease Fittings91
- Changing Engine Oil92
- Checking Wheel Bolt Torque92
- Every 100 Hours92
- Cleaning Air Cleaner Primary Element93
- Evacuator Valve93
- Adjusting Fan Belt Tension94
- Dehydrate in the Fuel Filter94
- Checking Fuel Line95
- Adjusting Brake Pedal96
- Adjusting Clutch Pedal96
- Battery97
- Electrolyte97
- Changing Dry Type Battery99
- Direction for Storage99
- Every 200 Hours100
- Replacing Engine Oil Filter100
- Replacing Hydraulic Oil Filter101
- Checking Radiator Hose and Clamp102
- Power Steering Line102
- Precaution of Overheating102
- Adjusting Toe-In103
- Changing Transmission Fluid103
- Every 300 Hours103
- Fuel Filter Element Replacement104
- Adjusting Front Axle Pivot105
- Changing Front Axle Case Oil105
- Every 2 Years106
- Replacing Air Cleaner Element106
- Anti-Freeze107
- Flush Cooling System and Changing Coolant107
- Draining Clutch Housing Water108
- Steering Wheel108
- Micro Switch's Height109
- Replacing Fuse110
- Replacing Light Bulb111
Storage113
Removing the Tractor from Storage115
Troubleshooting117
- Engine Is Difficult to Start118
- Engine Output Is Insufficient119
- Color of Exhaust Is Specially Bad120
- When Engine Suddenly Stops120
- Tractor Does Not Move While Engine Is Running121
- When 3 Point Hitch Does Not Move121
- When Engine Must be Stopped Immediately121
- Battery Troubleshooting122
CABIN (if Installed)123
- Entrance on Either Side124
- External Name of the Cabin124
- Rear Window124
- Internal Adjustment System125
- Wiper126
- Working Light (Front/Rear)126
- Air Conditioner127
- Heater127
- Cassette Tape Recorder128
- Indoor Lamp129
- Sunroof129
- Accessories130
Index131
Index132

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