EasyManua.ls Logo

KIRLOSKAR UP 200/42 User Manual

KIRLOSKAR UP 200/42
66 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
INSTRUCTION ON
INSTALLTION,
OPERATION &
MAINTENANCE
FOR KIRLOSKAR PUMP
TYPE UP METRIC
KIRLOSKAR BROTHERS LIMITED
“Yamuna”S.No.98/3 to 7, Baner, Pune 411045
Question and Answer IconNeed help?

Do you have a question about the KIRLOSKAR UP 200/42 and is the answer not in the manual?

KIRLOSKAR UP 200/42 Specifications

General IconGeneral
BrandKIRLOSKAR
ModelUP 200/42
CategoryPower Pump
LanguageEnglish

Summary

General Pump Information

Nomenclature of the Pump

Explains the naming convention for Kirloskar UP pumps.

Safety Instructions

General Information

Provides general safety guidelines for operating the pump.

Personal Protective Equipment

Specifies required PPE like ear defenders, safety glasses.

Application Changes

Warns against using the pump for unintended applications.

Improper Use Consequences

States that improper use can lead to injury or death.

Safety Symbols

Explains hazard symbols used in the manual.

Transport, Handling & Storage

Instructions for safely moving and storing the pump.

Transport Procedures

How pumps are packed and dispatched for transport.

Handling Guidelines

Guidelines for safe lifting and handling of the pump.

Storage Procedures

Procedures for temporary and long-term pump storage.

Installation Procedures

Receiving the Pump

Visual inspection upon receiving the pump for damage.

Pump Preparation

Steps to prepare the pump before installation.

Pump Location

Guidance on choosing the optimal location for pump installation.

Foundation Requirements

Requirements for a suitable and rigid pump foundation.

Baseplate Setting

Procedures for setting and leveling the baseplate.

Grouting Procedure

Steps for grouting the baseplate to the foundation.

Alignment Procedure

How to perform pump and motor shaft alignment.

Suction and Discharge Piping

Guidelines for installing suction and discharge piping.

Pump Operation

Before Starting Checks

Pre-operation checks and inspections before starting the pump.

Starting Procedure

Steps for safely starting the pump.

Running Procedures

Procedures for monitoring the pump during operation.

Stopping Procedure

Steps for safely stopping the pump.

Technical Data

Direction of Rotation

Standard and optional directions of pump rotation.

Bearing Details

Details and model numbers for pump bearings.

Bearing Care and Lubrication

Guidelines for handling, maintaining, and lubricating pump bearings.

Wearing Details

Diametrical clearances for casing wear rings.

Impeller Details

Types of impellers used in different pump models.

Stuffing Box Details

Information on stuffing box packing and installation.

Mechanical Seal Information

General instructions for mechanical seal operation and care.

Coupling Details

Types of couplings supplied with the pumps.

Minimum Safe Flow Rate

Importance of maintaining minimum flow rate for pump health.

NPSHA and NPSHR

Net Positive Suction Head requirements for satisfactory operation.

Pipe Line Velocities

Recommended velocities for suction and delivery pipes.

Tapping Details

Sizes of various tapping points on the pump.

Allowable Forces and Moments on Flanges

Table showing allowable forces and moments on pump flanges.

Suction & Delivery Pipe Sizes

Table listing suction and delivery pipe sizes for pump types.

Max Speed and Water Fill Capacity

Table of maximum speeds and water fill capacities.

Starting Torque Characteristics

Graph showing starting torque characteristics under different conditions.

Weights and GD^2 Values

Table of pump weights and GD^2 values.

Component Interchangeability

Chart showing interchangeability of pump parts.

Maintenance Procedures

Maintenance EHS Instructions

Safety precautions for maintenance work and hazardous materials.

Routine Maintenance Chart

Schedule of routine checks and maintenance tasks.

Overhauling Procedures

Dismantling Procedure

Step-by-step guide for dismantling the pump.

Reassembly Procedure

Step-by-step guide for reassembling the pump.

General Outline Dimensions

Spare Part List and Drawings

Exploded View of Pump

Related product manuals