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Knauer Smartline Pump 1000 - User Manual

Knauer Smartline Pump 1000
95 pages
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V 7603 10/2007
Wissenschaftliche Gerätebau
Dr. Ing. Herbert Knauer GmbH
Hegauer Weg 38
D - 14163 Berlin, Germany
Tel.: +49 (0)30 809 727 0
Fax.: +49 (0)30 801 50 10
E-Mail: info@knauer.net
Internet: www.knauer.net

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Knauer Smartline Pump 1000 and is the answer not in the manual?

Summary

Using this Manual

Conventions in this Manual

Explains symbols and formatting used in the manual.

Important Hints

Provides crucial advice regarding compatibility with other devices.

SOPs in this Manual

Standard Operating Procedures (SOPs)

Lists step-by-step instructions for operating the pump and its accessories.

General Description

Pump Features

Details the double-piston design, pump heads, materials, and automatic piston backflushing.

Software and System Integration

Describes the user interface, touch panel, LC display, and software integration.

Setup of the Smartline Pump 1000

Unpacking and Initial Checks

Instructions for unpacking the instrument and checking for completeness and shipping damage.

Pump Head Identification

Guide to identifying pump head types based on size and material inlay.

Front Panel Layout

Details the front panel layout, including display and keypad.

Hydraulic Connections and Components

Pump Head and Connections

Details pump head, inlet/outlet connections, and pressure transducer setup.

Mixing Chamber Connections

Information on connecting static or dynamic mixing chambers.

Control and Operation

Rear Panel and Power Connection

Details rear panel elements and safe main power connection.

Power On and Self-Test

Describes the instrument's power-on sequence and self-test.

User Interface Navigation

Cursor Appearance and Menu Structure

Explains cursor behavior and the main menu structure for navigation.

Selecting Menus

Procedure for navigating between different menu screens and options.

Data Entry and Navigation

Entering Data

Step-by-step guide for entering numeric values and parameters.

Using Arrow Keys in SETUP Menu

Instructions on using arrow keys for menu navigation and parameter selection.

The SETUP Menu

Gradient Mode Selection

How to select isocratic, high pressure (HPG), or low pressure (LPG) gradient modes.

Pump Head Configuration

Setting the installed pump head type and its effect on flow rate calculation.

Pressure Autozero and Limits

Performing pressure autozero and setting system pressure limits.

Flow Rate Correction

Adjusting flow rate correction for solvent compressibility.

System Control and Timing

Start Input and Date;Time Settings

Configuring start inputs and setting the system date and time.

Analog Output and LPG Cycle Time

Configuring analog output signals and LPG cycle time.

Using the VIEW Menu

How to access and view existing programs and program links.

Program Linking and Status

Using the LINK Menu

Information on displaying and monitoring the status of active program links.

GLP Menu for Statistical Data

Accessing GLP Data

How to access and view statistical data for essential parameters.

Operating the Smartline Pump 1000

Pump Head and Operation Mode Selection

Steps for selecting the pump head and operation mode.

High Pressure Gradient and Direct Control

High Pressure Gradient Operation

How to configure and use the high pressure gradient mode.

Direct Pump Control and Pressure Limits

Setting maximum pressure and controlling the pump directly.

Parameter Settings

Setting the Flow Rate

Procedure for setting the correct flow rate for the pump.

Setting Solvent Composition

How to define solvent composition percentages for gradient modes.

Setting Control Signals (Events)

Configuring external control signals for events.

Pump Control and Maintenance Features

Starting and Stopping Solvent Delivery

Instructions on how to start and stop the solvent delivery process.

Purging the Pump

Step-by-step guide for purging the pump system.

Automatic Piston Backflushing

Explanation of the automatic piston backflushing function.

Automatic Piston Backflushing Setup

Connecting Backflushing Tubing

How to connect the silicone tubing for automatic piston backflushing.

Programming the Smartline Pump 1000

Program Features and Capabilities

Details on program storage, lines, links, and time display.

Creating a Program

Step-by-step guide for creating new programs.

Program Execution

Executing Programs

Procedure for loading and starting program execution.

Program Management and Scheduling

Modifying and Deleting Programs

Instructions for editing, modifying, and deleting existing programs.

Using a Wake-Up Program

How to create and use a program that starts at a preset time.

Advanced Programming

Performing an Emergency Program

Guidance on creating and using an emergency program.

Program Linking

Using Program Links

Explanation of program links and their creation.

Creating Program Links

Step-by-step guide for creating and configuring program links.

Connecting to Other Instruments

Hydraulic Connections

Guidelines for making safe and proper hydraulic connections.

Connecting Eluent Tubings

Procedure for connecting eluent tubings to the pump head.

Gradient Systems and Mixing

Connecting the Inlet Manifold

Procedure for connecting the inlet manifold for low pressure gradients.

SmartMix Mixer Integration

Information on using and connecting the SmartMix mixer.

SmartMix Mixer Installation

Connecting SmartMix for LPG Systems

Steps for connecting the SmartMix mixer in a low pressure gradient system.

Connecting SmartMix for HPG Systems

Steps for connecting the SmartMix mixer in a high pressure gradient system.

Integrated Dynamic Mixing Chamber

Connecting the Dynamic Mixing Chamber

Procedure for connecting the integrated dynamic mixing chamber.

Adjusting Mixing Chamber Volume

Instructions for adjusting the internal volume of the mixing chamber.

Electrical Connections and Configuration

Using EVENT and ANALOG;ERROR;START Sockets

Connecting external signals to the instrument's terminal strips.

Configuring and Mounting Plug Strips

How to configure and mount plug strips for external connections.

Electrical Connections and Signals

Events Socket Connections

Details on connecting to the EVENTS socket and signal specifications.

Analog;Error;Start Socket Connections

Connecting START, ERROR, and ANALOG signals to the instrument.

Serial Communication and Networking

Using RS232 Serial Interfaces

Connecting the pump via RS232 for control with software like ChromGate.

PC Control via RS232

RS232 Network Configuration

Setting up a network of pumps using RS232 interfaces.

RS232 Command Control

How to control the pump using serial commands for flow rate and pressure.

Simple Maintenance

Pump Head Maintenance

Instructions for removing and cleaning the pump head.

Pump Head Disassembly and Component Check

Removing and Checking Piston Rods

Procedure for removing and inspecting piston rods.

Disassembling the Pump Head

Detailed steps for disassembling the pump head assembly.

Pump Head Assembly

Assembling the Pump Head

Step-by-step guide for reassembling the pump head.

Check Valve Maintenance

Check Valve Information

General information about check valves and their maintenance.

Check Valve Procedures

Replacing Check Valves

Instructions for replacing the check valves in the pump head.

Cleaning Check Valves

Detailed procedure for cleaning individual check valve components.

Dynamic Mixing Chamber Maintenance

Dynamic Mixing Chamber Overview

Information on the maintenance-free nature of the dynamic mixing chamber.

Pressure Check of Mixing Chamber

Procedure for performing a pressure check after mixing chamber maintenance.

Troubleshooting and Error Handling

List of Display Messages

Lists common messages appearing on the pump display and their page references.

List of Error Codes

Provides a list of error codes and their meanings for diagnostics.

Packing List

Delivery Contents

Lists all items included in the Smartline Pump 1000 delivery.

Spare Parts and Accessories

Pump Heads and Cables

Lists available pump heads and cable accessories with order numbers.

Spare Parts for Check Valves and Seals

Details spare parts for check valves, piston seals, and O-rings.

Technical Data

Pump Specifications

Details delivery system, flow rate range, accuracy, and pressure.

System and Control Specifications

Covers system protection, control interfaces, display, gradients, and power.

Declaration of Conformity

Manufacturer and Product Compliance

States manufacturer details and product compliance with standards.

Knauer Smartline Pump 1000 Specifications

General IconGeneral
BrandKnauer
ModelSmartline Pump 1000
CategoryLaboratory Equipment
LanguageEnglish

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