TP-6079 3/00 Table of Contents
Table of Contents
Safety Precautions and Instructions 1.........
Introduction i...............................
Service Assistance ii.........................
Service Information ii..............................
Product Information ii..............................
Section 1 Specifications 1....................
1.1 General 1..................................
1.2 Engine 1...................................
1.3 Fuel 1......................................
1.4 Generator 1.................................
1.5 Torque 1...................................
1.6 Service Views 2.............................
Section 2 Scheduled Maintenance 3...........
2.1 General 3..................................
2.2 Lubrication System 3.........................
2.3 Air Intake System 4..........................
2.4 Exhaust System 4...........................
Section 3 Fuel System 5.....................
3.1 General 5..................................
3.2 Fuel Pump 5................................
3.3 Carburetor Troubleshooting 6.................
3.3.1 Hard Starting 6......................
3.3.2 Stalling 6...........................
3.3.3 Flooding 7..........................
3.3.4 Hunting 7...........................
3.3.5 Leaking Carburetor 7.................
3.4 Governor 7.................................
3.5 60 and 50 Hz Conversions 7..................
Section 4 Controller Troubleshooting 9........
4.1 Sequence of Operation 9.....................
4.1.1 Start 9.............................
4.1.2 Run 9..............................
4.1.3 Stop 10..............................
4.1.4 Low Oil Level (LOL) Safety Switch 10...
4.2 Controller Circuit Board 10.....................
4.3 Troubleshooting 11...........................
Section 5 Generator Troubleshooting 15........
5.1 General 15..................................
5.1.1 General Troubleshooting 15............
5.1.2 Separate Excitation 16................
5.2 PowerBoostt IIIE Voltage Regulators 17........
5.2.1 Voltage Regulator Test 17..............
5.2.2 Voltage Regulator Adjustment 18.......
5.3 Rotor 19.....................................
5.4 Stator 20....................................
5.5 Brushes 21..................................
Section 6 Component Troubleshooting 23......
6.1 Engine/Generator Components 23..............
6.2 Remote Panel (optional) 25....................
Section 7 Generator Disassembly/Reassembly 27
7.1 Disassembly 27..............................
7.2 Collector Ring and Bearing Replacement 30......
7.3 Reassembly 30...............................
Section 8 Reconnection and Wiring Diagrams 31
8.1 Reconnection Diagram 100--120 V,
60 & 50 Hz 32................................
8.2 Reconnection Diagram 100--120/200--240 V,
60 & 50 Hz 32................................
8.3 Reconnection Diagram 220--240 V, 50 Hz 32.....
8.4 Remote Start Panel 32........................
8.5 Wiring Diagram 5ERKM/4EFRKM 33............
Appendix A Abbreviations A-1................
Appendix B Common Hardware
Application Guidelines A-3....................
Appendix C General Torque
Specifications A-4............................
Appendix D Common Hardware
Identification A-5.............................
Appendix E Common Hardware List A-6.......
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