7.16
Section 7
Electrical System and Components
Retaining Ring Installation
1. Position the retaining ring in the groove in one of
the inner halves. Assemble the other half over the
top and slide on the outer collar.
2. Be certain the drive components are installed in
correct sequence onto the armature shaft.
3. Slip the tool over the end of the armature shaft, so
the retaining ring inside is resting on the end of
the shaft. Hold the tool with one hand, exerting
slight pressure toward the starter. Tap the top of
the tool with a hammer until you feel the retaining
ring snap into the groove. Disassemble and
remove the tool.
4. Squeeze the retaining ring with pliers to compress
it into the groove.
5. Assemble the inner halves with the larger cavity
around the spring retainer (see Figure 7-15). Slide
the collar over them and thread the center screw
in until resistance is felt.
Figure 7-15. Assembling Larger Inner Half Around
Spring Retainer.
6. Hold the base of the tool with a 1 1/8" wrench and
turn the center screw clockwise with a 1/2" or 13
mm wrench to draw the spring retainer up around
the retaining ring. Stop turning when the
resistance increases. Disassemble and remove
the tool.
Starter Disassembly
1. Remove the drive components following the
instructions for servicing the drive.
2. Remove the hex. flange nut and insulating washer
from the positive (+) brush lead stud.
3. Remove the thru bolts and recessed hex. nuts.
4. Remove the commutator end cap and lift out the
brush carrier assembly with the brushes and
springs.
5. Remove the drive end cap, then pull the armature
with the thrust washer and wave washer (as
equipped) out of the starter frame.
Figure 7-16. Inertia Drive Electric Starter.
Hex. Flange Nuts
Retaining Ring
Pinion
Drive End Cap
Drive Nut (Collar)
Thrust Washer
Anti-Drift Spring
Retainer
Insulating Washer
Wave Washer
Brush Carrier Assembly
Hex. Flange Nut
Commutator End Cap
Thru Bolts
Frame Assembly
Armature
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