Operation and Maintenance Manual Maintenance
Service level definition
Task identification
Component
Schedule
Service
Type
Task description
Time limit (hrs)
Calendar limit
(year)
Replacement
Overhaul
Inspection/Clean
Repair/Adjustment
SL213 Turbochargers 12000 18Y X
Visual check condition on compressor side (blades,
leaks, connections, housings, etc.) every 4000 hrs.
No dismantling of the turbocharger only the air
ducting.
Replace the turbocharger at the indicated service
interval.
SL215 LT Water pump 12000 18Y X Replacement
SL216 HT Water pump 12000 18Y X Replacement
SL217
Coolant thermo-
stats
12000 18Y X
Replacement
SL218
Auxiliary Belt Drive
- PTO
12000 18Y X
Replacement
SL219 Rubber sleeves 12000 18Y X
Replace all rubber hose connections on the engine:
e.g. coolant hoses for ECU cooling, hose connections
for crankcase ventilation
SL220 Charged Air Cooler 12000 18Y X
Clean component according supplier requirements.
Check visually for leaks. If shown, identify reason.
Replace component if needed.
SL221 Oil Cooler 12000 18Y X Inspect the oil cooler
SL222
Recommended:
Starter
12000 18Y X
Inspect the starter (winding insulation, relay, condition
of the gear teeth, etc..)
SL223
Battery charging
alternator
12000 18Y X
Replace battery charging alternator
SL224 Cylinder Heads 12000 18Y X Replace cylinder heads.
Tab. 22: Service level 2 — COP — Advanced maintenance - Version : 2018/07-2
KD83V16 33521030601_0_1 EN_US
2018-07
© 2018 by Kohler Co. All rights reserved.
89