- 8 -
KD 702_1003_1404 Workshop Manual_cod. ED0053029340_1° ed_ rev. 00
-
Chapter index
Pumping element (old-type injection pump) ..................................................................................................................... 87
Pumping element .............................................................................................................................................................. 87
Pump/injector unit se.No. 6590.285 Control data. ........................................................................................................... 87
Injector, setting (old type) .................................................................................................................................................. 89
Setting of injector according to current pump/injector unit ............................................................................................... 89
Injector, nozzle projection ................................................................................................................................................. 89
Injector, spark arrester ...................................................................................................................................................... 89
Injection advance control and regulation .......................................................................................................................... 90
Injection advance for currently used pump/injector unit ................................................................................................... 90
Static injection advance tuning ..........................................................................................................................................91
Injection advance references on timing belt protector.......................................................................................................91
Tdc (top dead center) references .......................................................................................................................................91
Tester and special coupling for injection advance control (old-type injection pump) ........................................................91
Static injection advance regulation .................................................................................................................................. 92
Preliminary steps to pump/injector unit delivery balancing test ....................................................................................... 92
Closing the oilhole ............................................................................................................................................................ 92
Test head b assembly ....................................................................................................................................................... 92
Instrument connection ...................................................................................................................................................... 93
Injection pumps delivery balancing .................................................................................................................................. 93
Electric control panel with automatic engine stop (Upon request) ................................................................................... 94
11 - ELECTRIC SYSTEM ......................................................................................................................................... 94
Alternator, 14v 33a ........................................................................................................................................................... 95
Alternator, 14v 33a - performance curve ......................................................................................................................... 95
Electric starting layout (12v) with alternator 14v 33a ....................................................................................................... 96
Alternator 14v 45a - 65a .................................................................................................................................................. 97
Alternator, 14v 45a - performance curve ......................................................................................................................... 97
Alternator, 14v 65a - performance curve ......................................................................................................................... 97
Electric starting layout 12v 33a - 45a - 65a ...................................................................................................................... 98
Flywheel alternator ........................................................................................................................................................... 98
Alternator battery charger curve 12v 30a ......................................................................................................................... 99
(Two cables at output) ....................................................................................................................................................... 99
Electric starting layout (12v) with ywheel alternator ..................................................................................................... 100
Voltage regulator connections ........................................................................................................................................ 100
Starter motor - bosch dw 12v 1,1 kw ..............................................................................................................................101
Starter motor, bosch dw 12v 1,1 kw - performance curve ..............................................................................................101
Starter motor, bosch 12v 1,6 kw ......................................................................................................................................101
Starter motor, bosch dw 12v 1,6 kw - performance curve ..............................................................................................102
Pre-heating glow plug ......................................................................................................................................................102
Pre-heating plug control unit with coolant temperature sensor .......................................................................................102
Temperature sensor for control unit .................................................................................................................................103
Oil pressure switch (g. 215) ...........................................................................................................................................103
Pre-heating water temperature thermistor and water temperature indicator thermal contact ........................................103
12 - SETTINGS ...................................................................................................................................................... 104
Speed settings ................................................................................................................................................................ 104
Setting the idle minimum (standard) ............................................................................................................................... 104
Setting the idle maximum (standard) .............................................................................................................................. 104
Pump injection delivery standard setting without dynamometric brake ......................................................................... 104
Injection pump ow limiter and engine torque gearing device ....................................................................................... 105
Pump/injector unit timing with speed governor ............................................................................................................... 105
Pump/injector unit delivery setting with braked engine .................................................................................................. 106
E.G.R. Calibration ............................................................................................................................................................107
13 - STORAGE ...................................................................................................................................................... 108
Engine storage ............................................................................................................................................................... 108
Protective treatment ........................................................................................................................................................ 108
Preparing the engine for operation after protective treatment ....................................................................................... 109