Konica Minolta JS-506

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Summary

Installation Procedures for Main Models

General Installation Notes and Conditions

Provides important notes and conditional steps for installing the job separator on main machine models.

Power Off and Preparation Steps

Turn off power, unplug, and remove protective materials and accessory parts before installation.

Output Tray and Cover Removal

Steps for removing the output tray and covers from the main unit during installation.

Internal Component Installation

Installing the film and sensor unit, including removing knockouts and securing components.

Sensor Unit Connection and Routing

Connecting the sensor unit connector and routing the harness through wire saddles and edge covers.

Upper Tray and Job Separator Attachment

Securing the upper tray and attaching the job separator to the main unit using provided screws.

Final Connections and Cover Reattachment

Plugging in job separator connectors, securing cable ties, and reattaching covers.

Installation Procedures for 367;287;227 Models

Initial Preparation for Specific Models

Power off, unplug, remove protective materials, and take out accessory parts for 367/287/227 models.

Output Tray and Guide Removal

Removing the output tray and guide from the main unit for installation on specific models.

Cover Removal and Knockout Extraction

Steps for removing covers and extracting knockouts from the main unit's chassis.

Film and Sensor Unit Installation

Attaching the film and sensor unit, connecting the sensor unit, and routing the harness.

Upper Tray Installation and Securing

Installing the upper tray and securing it with screws to the main unit.

Hook and Job Separator Mounting

Mounting the hook and attaching the job separator to the machine as per instructions.

Final Job Separator Securing and Connections

Securing the job separator with screws and plugging in connectors to the main unit.

The JS-506 is a Job Separator designed for use with a range of Konica Minolta multifunction printers (MFPs). Its primary function is to separate print jobs, enhancing document management and organization, particularly in busy office environments.

Function Description:

The Job Separator is an optional accessory that integrates with compatible Konica Minolta MFPs to provide physical separation of printed output. This is achieved through an upper tray and a mechanism that guides different print jobs to distinct output locations, preventing intermingling of documents from various users or tasks. The installation process involves attaching a sensor unit, an upper tray, and the main job separator unit to the MFP. The sensor unit plays a crucial role in detecting and managing the paper path, ensuring proper job separation. The device is designed to be installed on the main unit of the MFP, often requiring the removal and reattachment of existing covers and internal components to integrate seamlessly.

Important Technical Specifications:

The JS-506 Job Separator is compatible with a wide array of Konica Minolta MFP models, including:

COLOR MFP (55/45/36/30/28/22 ppm): C554e, C454e, C364e, C284e, C224e, C554, C454, C364, C284, C224, C368, C308, 554e, 454e, 364e, 284e, 224e, 367, 287, 227.
MFP (55/45/36/28/22 ppm): The same list of models as above, indicating broad compatibility across different speed tiers and generations of Konica Minolta devices.

The product codes associated with these compatible machines include: A5AY, A5C0, A5C1, A5C2, A5C4, A2XK, A4FJ, A161, A4FK, A4FM, A7PU, A7PY, A61D, A61E, A61F, A61G, A61H, A789, A7AH, A7AK.

The installation requires specific screws:

Screw A (3 x 8 mm): 1 piece
Screw B (3 x 10 mm): 3 pieces
Screw C (3 x 16 mm): 2 pieces (used only for specific models: C554e/C454e/C364e/C284e/C224e/C554/C454/C364/C284/C224/C368/C308/554e/454e/364e/284e/224e)
Screw D (4 x 8 mm): 1 piece (used only for specific models: 367/287/227)

Usage Features:

The Job Separator is designed to be user-friendly once installed. Its primary usage feature is the automatic separation of print jobs, which helps users easily identify and retrieve their documents without sorting through mixed output. The upper tray serves as a dedicated output bin for separated jobs.

For models C554e/C454e/C554/C454/554e/454e, the installation of the JS-506 is conditional on whether the optional Output Tray OT-506 is installed. If the output tray has a "snap-fit hook," the installation procedure differs slightly, guiding the user to specific steps. If it lacks the snap-fit hook, a different set of steps is followed. This adaptability ensures compatibility with various configurations of the host MFP.

The installation process involves several key steps that highlight its usage features:

Output Tray Management: The existing output tray may need to be removed and, in some cases, reattached, depending on the MFP model and its existing configuration.
Cover Removal and Reattachment: Various covers on the main unit of the MFP must be removed to access internal components for installation and then reattached to ensure proper operation and safety.
Knockout Removal: Specific "knockouts" (pre-scored sections) on covers are removed using nippers to create openings for the new components, such as the sensor unit.
Sensor Unit Integration: A dedicated sensor unit is attached to the main unit, which is critical for the job separator's functionality. This unit's connector is then wired to the main unit, with careful routing of the harness through wire saddles and edge covers to prevent damage or interference.
Film Attachment: A supplied film is attached to the main unit, with specific alignment instructions (vertical and back-and-forth) to ensure accurate paper detection and guidance.
Upper Tray Installation: The upper tray, a key component for job separation, is installed by fitting its tabs into holes and securing its protrusions into notches and depressions on the MFP's surface.
Hook Installation (for 367/287/227 models): For specific models, a hook is installed into the job separator, pressed into place, and then secured by turning it. This hook likely aids in guiding or holding separated documents.
Cable Management: Connectors from the job separator are plugged into the main unit, and cable ties are used to secure the wiring, ensuring a neat and safe installation.

Maintenance Features:

The manual primarily focuses on installation, but some aspects hint at maintenance considerations:

Discarding Unused Parts: The instruction to "discard them" if none of the later steps instruct you to use the parts including screw and cover that you removed following the instructions described in this manual, implies that the installation is designed to be clean and not leave extraneous components that could cause issues later. This simplifies future maintenance by avoiding confusion about leftover parts.
Harness Routing: The repeated emphasis on routing harnesses through wire saddles and edge covers, and the warning "Be careful not to pinch the harness," are crucial for preventing damage to the wiring, which could lead to malfunctions and require repair. Proper routing ensures the longevity of the electrical connections.
Film Alignment: The precise instructions for attaching the film, including vertical and back-and-forth alignment, are important for the sensor's accuracy. Incorrect alignment could lead to misfeeds or improper job separation, necessitating re-calibration or re-installation of the film.
Illustrations for Troubleshooting: The manual's note that "This manual provides the illustrations of the accessory parts and machine that may be slightly different in shape from yours. In that case, instead of the illustrations, use the appearance of your machine to follow the installation procedure. This does not cause any significant change or problem with the procedure," suggests a degree of flexibility in visual interpretation. While not a direct maintenance feature, it acknowledges potential minor variations that might be encountered during installation or future servicing, helping technicians adapt.
Safety Warning: The "WARNING" regarding the plastic bag ("Keep this bag away from babies and children. Do not use in cribs, beds, carriages, or playpens. The thin film may cling to nose and mouth and prevent breathing. This bag is not a toy.") is a standard safety precaution for packaging materials, not directly related to device maintenance, but important for user safety during unpacking.

Overall, the JS-506 Job Separator is a well-integrated accessory designed to streamline document output for a wide range of Konica Minolta MFPs, with a detailed installation process that emphasizes precision and careful handling of components to ensure optimal performance and longevity.